Wireless Strain Demonstration and Tutorial
wireless strain sensor demonstration and tutorial
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Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes.Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system. Strain sensors are not included. Contact us and one of our experts can recommend strain gauges for your application. We offer easy-to-install spot-weld-on strain sensors. We also have a Micro Measurements battery-powered spot welder available for rent. Build your quote here: -
Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes.Wireless Strain Demonstration and Tutorial
Contact us to find the best strain sensor configuration for your specific application.
Part of the breakthrough Leap Sensors® system.
Strain sensors are not included. Contact us and one of our experts can recommend strain gauges for your application. We offer easy-to-install spot-weld-on strain sensors. We also have a Micro Measurements battery-powered spot welder available for rent.
Build your quote here: -
Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes.Wireless Strain Demonstration and Tutorial
Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system. Strain sensors are not included. Contact us and one of our experts can recommend strain gauges for your application. We offer easy-to-install spot-weld-on strain sensors. We also have a Micro Measurements battery-powered spot welder available for rent. Build your quote here:wireless strain sensor demonstration and tutorial
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Wireless transceiver node designed to integrate with all types of load cell sensors.Wireless Load Cell Demonstration and Tutorial
Contact us to find the best load cell configuration for your specific application. Part of the breakthrough Leap Sensors® system. Build your quote here:wireless strain sensor demonstration and tutorial
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Sensor transceiver node designed to integrate with all types of pins to monitor weight and force on pulleys and rollers.Wireless Load Cell Demonstration and Tutorial
Contact us to find the best load pin configuration for your specific application. Part of the breakthrough Leap Sensors® system. Build your quote here:wireless strain sensor demonstration and tutorial
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Wireless transceiver node designed to integrate with any ring force transducer that has one of these outputs: mV/V, 4-20 mA, or 0-10V. The Leap transceiver node provides power to the ring force transducer. Ideal for monitoring preloads, testing equipment, clamping forces, and remote ongoing force and load monitoring. Contact us to find the best ring force transducer configuration for your specific application. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Track production counts, downtime events, OEE, stop counts, total downtime, and line rate using just a wireless photo eye sensor and our proprietary edge node logic. Works as a conveyor belt stop sensor, while also tracking 10 manufacturing KPIs. The sensor transceiver node wirelessly transmits the data across the production floor to a gateway, which collects the data and passes it to the Leap SensorManager user software, PLC, or other plant monitoring software. Quickly download data to an Excel spreadsheet to analyze downtime.- Calculates the time between each product's pass to identify when downtime occurs and its duration.
- Triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits.
- Count-reset button on top of the enclosure resets the count at the end of a shift.
- Displays current state of the line, up or down.
- Tracks line rate, total downtime and uptime along with Overall Equipment Effectiveness (OEE) since the last count reset.
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This groundbreaking sensor integrates a current switch (or other on/off contact) to track machine availability. This sensor is the ideal solution for many applications monitoring on/off, true/false, open/close types of discrete conditions. Edge computing at the sensor node calculates the amount of time electrical current is flowing above a set threshold, as well as the time not running. It then counts the number of transitions, along with the percentage of time equipment is active. The system triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits. A count-reset button on top of the enclosure resets the count at the end of a shift. Resets can also be configured to automatically be triggered at a certain time.- Works as a idle machine sensor, while also tracking 7 manufacturing KPIs, including: machine utilization, production counts, downtime events, OEE, stop counts, total downtime, and total active time.
- Current state of the equipment, up or down, is also displayed.
- Because the sensor node must always be on to detect any transition, it is powered by a 120V wall transformer via jack at the bottom of the enclosure.
- The sensor transceiver node wirelessly transmits the data via a gateway to the Leap SensorManager user software, PLC, or other plant monitoring software.
- Quickly download data to an Excel spreadsheet to use in machine availability calculations, or display the data on your production floor using our custom dashboard option.
- Ideal for monitoring machine utilization and ROI on large capital investments.
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This groundbreaking sensor node integrates a discrete pulse flow meter to count units of flow (i.e. gallons, liters, etc) as liquid flows through a line. Unit can also be used as an incremental encoder for monitoring machinery speeds and total output. The transceiver node times individual pulses and their accumulated counts as they occur. It then uses edge computing to determine current flow rates and total volume of liquid passing through the meter. The edge logic also identifies when flow has stopped, duration of flow events, and duration of stop events. For ease of analysis, the node calculates both instantaneous rate of flow and its duration since the last sensor data reset, as well as a value to indicate if flow is currently occurring.- Monitors 11 different output variables, such as pulses, flow rate, total pulses, total volume, etc. See specifications for more details.
- Transceiver node is powered by a 120V wall transformer that plugs into a jack on the bottom of the enclosure (no battery powered options available.) Data is transmitted wirelessly via a gateway to the software.
- Connects to the Leap Wireless Sensor System with a secure 2.4GHz, FCC-certified radio.
- Count-reset button on top of the node enclosure resets the total flow at the end of a measurement period. Users can also set automated resets based on time of day.
- This unit is a variation of the Leap production counter, with modifications to account for flow measurement and volume totals.
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This unique motor sensor combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure. Receive alerts via text, email, or phone. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes.Video Demonstration and Tutorial - Wireless Motor and Rotating Equipment Sensor - Vibration, Temperature, Electric Current
- The only system currently available that combines all three types sensors on one transceiver node. Get sophisticated monitoring at a real-world price.
- Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
- The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
- Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
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Vibration sensor can measure G-forces. Vibration sensor takes a simple yet highly effective approach in monitoring maximum and average g-force trends of +/-16G and can sample at up to 5 KHz on all 3 axes. The accelerometer has optional advanced on-board edge computing FFT capabilities. Customized options include vibration, tilt, and shock events. Up to 8 vibration modules can be attached to one transceiver node. The vibration module also includes a temperature sensor.Video Demonstration and Tutorial
Transceiver Node Configuration
Vibration+Temperature Modules: The number of vibration/temperature modules (1-8) connected to the Vibration Transceiver Node can be selected on the vibration module page. Build your quote here: -
Breakthrough technology uses CAN bus to "daisy chain" multiple small strain gauge sensor modules to one wireless Leap transceiver node. Anywhere from 1 to 16 strain gauge modules can be added to the bus. Each CAN strain module can support 2 full-bridge resistive strain gauge sensors, for a total of up to 32 full-bridge strain gauges per transceiver node. Edge processing at the strain sensor level assures a high-quality conversion of the sensor voltage reading to a digital reading, which can then be reliably sent via the CAN bus to the wireless transceiver node. Industrial CAN bus cables can be over 600 feet long. Ideal for wireless monitoring of strain in multiple points along structural components such as I-beams, girders, hanging structures, support columns, railways etc., as well as industrial applications such as rotating shafts in engines, turbines, etc.Wireless Strain Demonstration and Tutorial
Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system. Multiple strain sensing modules attach to the transceiver node over a CAN bus. Each module can support two full-bridge strain sensors. The strain modules are ordered separately. Contact Us and an Application Engineer will work with you to provide a detailed final quote that meets your specific application. Build your quote here:wireless strain sensor demonstration and tutorial