Food & Beverage

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Wireless sensors for food manufacturing and beverage manufacturing. Multiple sensors can track different zones of liquids, foods, meat during a moving process.

  • Wireless thermowell
    The Leap wireless thermowell sensor can integrate 1 to 9 PT100 thermowells. See our standard offerings below. Contact us if you need a different temperature probe. Part Numbers: LBI0-xT04 - 4" probe, LBI0-xT05 - 6" probe, LBI0-xT06 - 12" probe.   x=number of thermowells.     Part of the breakthrough Leap Sensors® system.   This wireless sensor is typically customized to specific applications.  The price is for the basic, one-thermowell model. Include your requirements and we will reply with an exact quote. Build your quote here:
  • Industrial Grade Wireless Encoder Sensor, Pulse Counter
    This wireless pulse counter sensor allows you to monitor material length, surface velocity, and production on any continuous production line, whether you need seamless PLC integration or a fully standalone wireless solution. The Leap sensor node integrates with virtually any pulse-output encoder, including contact measuring wheels, rotary shaft encoders, and Hall-effect sensors. Data is transmitted wirelessly through a secure 2.4GHz radio to the monitoring software. Edge computing built into the transceiver node calculates speed, distance, and stop/run events in real time, so you get immediate, actionable production data.
    • Monitors 11 output variables including instantaneous velocity, total distance, total run time, total stop time, and a live moving/stopped status flag
    • Edge computing on the node identifies motion events and stop events automatically, with configurable timeout to define when movement has stopped
    • Resets total counts via a button on the enclosure, remotely through the software, or on up to 4 scheduled times per day
    • Handles pulse rates up to 1,000 pulses per second — suitable for high-speed production environments
    • Ideal for permanent retrofits on legacy equipment or temporary process optimization and acceptance testing
    • Up and collecting data in minutes — no wiring infrastructure, no IT integration, no PLC required

    Configured to Your Application

    Wide variety of probes available. Contact us to learn about options for your specific applications.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless temperature food probe
    This wireless temperature sensor employs a heavy-duty 4-inch metal probe. Ideal for remote monitoring of heating and cooling temperatures during meat & poultry processing.
    • Rugged probe: 3/16″ diameter needle that reduces to 0.15″ at the tip.
    • Wide temperature range: from -40 to 500 degrees Fahrenheit.
    • Rapid response time of 5 seconds in liquid.
    • Data logging makes tracking & storing internal meat temperature to streamline USDA Appendix A & B compliance.

    Configured to Your Application

    Wide variety of probes available. Contact us to learn about options for your specific applications.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless refrigerator sensor temperature door
    The Leap wireless refrigerator and freezer temperature sensor continuously monitors the internal temperature of your refrigerator or freezer. Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This refrigerator/freezer monitoring system is designed with key features that are only available in the Leap product line:
    • Single sensor and dual sensor (2 temperature and 2 door-open sensors) available.
    • Paper-thin cable maintains gasket seal integrity.
    • Easily replaceable NIST-traceable tip for simple calibration.
    • Industrial door-open sensor helps troubleshoot temperature alerts, as well as tracking each time the door is opened.  Sensor device node takes a reading and transmits every time the door is opened and closed.
    • Time that door is left open is reported - and alarms can be set on excessive door-open time.
    • Optional wall transformer powers the sensor and also alerts power outages. On-board battery backup assures sensor node operation during power outages.
    • Fast, simple installation with cold-proof foil stickers and adhesive-backed hook-and-loop.
    • Thermal mass bottle prevents false alarms from defrost cycles or when the door is opened.
    • Know for sure the sensor is connected & working with LED indicator light.
    Contact us to find the best combination of features for your facility.     Note: transceiver node configuration The transceiver node can be configured with one or two temperature sensors, replaceable calibrated temperature probes, zero to two door-open sensors, an optional thermal bottle, and battery power or wall power. Please specify the configuration that you need and we will send you a final quote to your exact specifications. Build your quote here:
  • wireless vibration sensor
    Vibration sensor can measure G-forces. Vibration sensor takes a simple yet highly effective approach in monitoring maximum and average g-force trends of +/-16G and can sample at up to 5 KHz on all 3 axes. The accelerometer has optional advanced on-board edge computing FFT capabilities. Customized options include vibration, tilt, and shock events. Up to 8 vibration modules can be attached to one transceiver node. The vibration module also includes a temperature sensor.

    Video Demonstration and Tutorial

    wireless motor monitor video demonstration

    Transceiver Node Configuration

    Vibration+Temperature Modules: The number of vibration/temperature modules (1-8) connected to the Vibration Transceiver Node can be selected on the vibration module page. Build your quote here:
  • wireless motor sensor temperature vibration current
    This unique motor sensor combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure. Receive alerts via text, email, or phone. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes.
    • The only system currently available that combines all three types sensors on one transceiver node. Get sophisticated monitoring at a real-world price.
    • Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
    • The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
    • Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
    This motor condition monitoring sensor is ideal for an IoT predictive maintenance program or condition-based monitoring & maintenance.   Part of the breakthrough Leap Sensors® system for the IIoT. Build your quote here:
  • wireless vibration module with magnet top view
    This vibration and temperature module connects over the CAN bus to the Wireless Motor Monitoring transceiver node and send temperature and vibration data. Predictive maintenance (PdM) vibration monitoring tracks the health of machinery by measuring mechanical movement, allowing maintenance teams to identify and address issues like misalignment, imbalance, and bearing wear before failures occur. Monitoring temperature also indicates changes in the function of equipment.   Part of the breakthrough Leap Sensors® system for the IIoT.   Build your quote here:
  • wireless multi temperature sensor RTD PRT
    One of our most popular sensors, the wireless transceiver node can integrate 2 to 12 standard RTD or PRT temperature sensors. Ideal for applications that need temperature monitoring of multiple items, or temperature gradients across a large area. Select from a wide range of off-the-shelf precision RTD or PRT temperature sensors. 3-wire configuration assures high accuracy. Contact us to find the temperature sensor configuration that is the best fit for your application.   PRT RTD temperature senors priced separately. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless pressure sensor submersible liquid level
    This unique wireless submersible water level sensor/liquid level sensor remotely measures the depth of a liquid in a lake, river, pond, well, holding tank, etc. The transceiver node in the wireless water pressure sensor uses a submersible pressure transducer plus edge computing to convert the pressure measurement to liquid depth. Our remote water level monitoring system includes:
    • 12 or 24V power supplied by oversized dual-D long-life battery – no external power source needed. (Option to connect to an external power source.)
    • Optional water- and weatherproof enclosure protects the sensor node.
    • Submersible pressure transducer is enclosed in a fully welded and hermetically sealed stainless steel case for long service life.
    • Multiple sensors can be combined on one transceiver node. For example, add remote temperature monitoring.
    See our cellular connected water level sensor for remote locations where data is sent directly to a cloud server. Contact us for the best combination of pressure sensor and other options for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless multi temperature sensor RTD PRT
    Wireless transceiver node integrates from 2 up to 12 standard thermocouples to one wireless sensor node. Every thermocouple type is supported (K-type, T-type, B-type, J-type, S-type, N-type.) Ideal for multi-point monitoring of extreme low or high temperatures. Select from a wide range of off-the-shelf thermocouples and integrate up to 12 of them to one node with a standard mini bladed connector. Contact us to find the best thermocouple configuration that is the best fit for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless ultrasonic liquid level sensor
    A great way to measure tank level when a non-contact method is required, this sensor mounts inside the lid of a tank, using an ultrasonic signal that bounces of the surface of the liquid to measure its depth.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless downtime monitor and wireless production counter
    Improve factory visibility and efficiency with a wireless production counter sensor designed for real-time production tracking and production monitoring. This industrial counting sensor counts each unit moving along a conveyor or production line that passes by using a photo eye or proximity sensor, functioning as a reliable product counter and production counter for manufacturing operations. It uses our proprietary edge logic to record outputs, providing accurate production data without manual input.
    • Calculates the time between each product's pass to identify when downtime occurs and its duration.
    • Displays current state of the line, up or down.
    • Real-time manufacturing tracking triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits.
    • Easy installation – 5 minutes to set up.
    • Count-reset button on top of the enclosure resets the count at the end of a shift.
    • Functions as a production monitoring system, tracking 10 manufacturing KPIs, including: machine utilization, product counts, downtime events, OEE, stop counts, total downtime, and total active time.
    Whether used as a standalone production line counter or as part of a larger production tracking system, this wireless sensor delivers a simple and scalable solution for modern industrial production environments.   Part of the breakthrough Leap Sensors® system.   Photo eye or proximity sensors are configured to each application. Add approximately $175. Build your quote here:
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