- Also monitors seven manufacturing KPIs, including: machine utilization, production counts, downtime events, OEE, stop counts, total downtime, and total active time.
- Simple, streamlined installation; software detects the sensor automatically.
- Reset count at the end of a shift or configure triggers to reset automatically.
- Display the data on your production floor using our custom dashboard option.
- Ideal for monitoring machine utilization and ROI on large capital investments.
Wireless Sensors & Data Loggers for Specialized for the IIoT
These wireless sensors for specialized applications are part of the Leap Sensors® wireless remote industrial monitoring system. It is THE system designed from the ground up to meet the specific, challenging needs of industrial & commercial users. Get better process control, failure prevention, safety improvement, automated auditing. Make the leap to the Industrial IoT – talk to an expert today.
- Long-life battery (up to 7 years, depending on application).
- Multiple sensors per module keep cost down.
- Easy to install in 5 minutes or less. Receive alerts via cellphone, laptop, or other mobile device.
Learn more about the Leap Sensors system.
-
Reduce manufacturing downtime and gain real-time visibility into production performance with this wireless machine downtime monitoring system. This groundbreaking sensor delivers accurate machine downtime tracking, uptime measurement, and automated alerts to help teams respond faster, improve equipment utilization, and drive measurable downtime reduction. -
The Leap wireless refrigerator and freezer temperature sensor continuously monitors the internal temperature of your refrigerator or freezer. Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This refrigerator/freezer monitoring system is designed with key features that are only available in the Leap product line:- Single sensor and dual sensor (2 temperature and 2 door-open sensors) available.
- Paper-thin cable maintains gasket seal integrity.
- Easily replaceable NIST-traceable tip for simple calibration.
- Industrial door-open sensor helps troubleshoot temperature alerts, as well as tracking each time the door is opened. Sensor device node takes a reading and transmits every time the door is opened and closed.
- Time that door is left open is reported - and alarms can be set on excessive door-open time.
- Optional wall transformer powers the sensor and also alerts power outages. On-board battery backup assures sensor node operation during power outages.
- Fast, simple installation with cold-proof foil stickers and adhesive-backed hook-and-loop.
- Thermal mass bottle prevents false alarms from defrost cycles or when the door is opened.
- Know for sure the sensor is connected & working with LED indicator light.
Note: transceiver node configuration
The transceiver node can be configured with one or two temperature sensors, replaceable calibrated temperature probes, zero to two door-open sensors, an optional thermal bottle, and battery power or wall power. Please specify the configuration that you need and we will send you a final quote to your exact specifications. Build your quote here: -
The Pressurized Dew Point (PDP) wireless sensor monitors the dew point temperature inside compressed air lines. Because water condenses at a higher temperature when the air is pressurized, the sensor sends an alert when the temperature inside the air lines is nearing the dew point. This provides the plant maintenance team ample warning to take action to head off major equipment malfunctions and damage. This Leap sensor integrates the Michell Easidew EA2 Moisture Meter. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Our production tracking system helps you track production counts, downtime events, OEE, stop counts, total downtime, and line rate using just a wireless photo eye sensor and our proprietary edge node logic. Works as a conveyor belt stop sensor, while also tracking 10 manufacturing KPIs. The sensor transceiver node wirelessly transmits the data across the production floor to a gateway, which collects the data and passes it to the Leap SensorManager real-time manufacturing tracking software, PLC, or other plant monitoring software. Quickly download data to an Excel spreadsheet to analyze downtime.- Calculates the time between each product's pass to identify when downtime occurs and its duration.
- Real-time manufacturing tracking triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits.
- Count-reset button on top of the enclosure resets the count at the end of a shift.
- Displays current state of the line, up or down.
- Tracks line rate, total downtime and uptime along with Overall Equipment Effectiveness (OEE) since the last count reset.
- Manufacturing tracking software: Use our Leap SensorManager software, or integrate with your own existing system.
-
This unique Leap wireless sensor is less than 5mm thick and supports 9 ultra-small, high-accuracy RTD sensors.- 3-wire RTD connection supports long cables while also maintaining high temperature accuracy.
- The entire sensor is rated to operate up to at least 125C (257F).
- Readings as fast as every 3 seconds for each of the 9 sensors.
- Data logging capability when the transceiver node is not linked to a gateway.
- Silicon wafer processing
- Scientific experiments
- Paint and coatings curing
- Temperature profiling over a surface
-
One of our most popular sensors, the wireless transceiver node can integrate 2 to 12 standard RTD or PRT temperature sensors. Ideal for applications that need temperature monitoring of multiple items, or temperature gradients across a large area. Select from a wide range of off-the-shelf precision RTD or PRT temperature sensors. 3-wire configuration assures high accuracy. Contact us to find the temperature sensor configuration that is the best fit for your application. PRT RTD temperature senors priced separately. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Get instantaneous flow rate information without cutting into pipes and running signal wires. The Leap Sensors wireless transceiver node can integrate with a wide range of ultrasonic and Doppler clamp-on flow meters. Connect to plant software with the Modbus interface or use Leap's cloud-based software. Due to the large power consumption of ultrasonic and Doppler flow meters, the flow meter must be powered by 120V. Data from the flow meter is sent wirelessly via a gateway to the software. Clamp-on flow meters are available for a wide range of pipe sizes from 0.5 to 48 inches. Use for metal or plastic pipes. Contact us to find the best clamp-on flow sensor for your application. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This wireless sensor communicates via a cellular transmission for remote temperature & flood monitoring. The internal antenna keeps the transceiver node small and resistant to damage. Sensor transceiver node combines standard mini k-type thermocouple connector for temperature sensing (wide temperature range) and a water sensor for flood detection. No gateway required – ideal for remote locations where standard sensors won’t work. Sensor node transmits via cellular link directly to cloud-based user interface. Receive alerts by email or text. “Practically battery-free”™ - Long battery life (up to 10 years, depending on application & transmission interval). Customize to your specific needs, including options to transmit only when designated thresholds are exceeded. Part of the breakthrough Leap Sensors system. Build your quote here: -
Using in-place MEMS inclinometer technology, monitor slippage in embankments, piers, abutments, and retaining walls, etc. Ideal for structural health monitoring of critical infrastructure. The Leap wireless transceiver node powers the inclinometer from its on-board battery and converts the signal to a wireless transmission. Wide range of output signals from inclinometers are supported: RS485 Modbus, 0-5V, 4-20 mA, and others. Contact us to find the best configuration for your specific application. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Sensor transceiver node designed to integrate with a wide range of linear position sensors and crack monitors with common outputs such as 0-5V, 4-20 mA, and RS485. The crack monitor is powered from the battery in the Leap transceiver node. When combined with a wireless transmitter, these sensors are very effective at monitoring changes in cracks or other movement over time in remote locations. Part of the breakthrough Leap Sensors® system. The linear sensor that meets your specific requirements will be integrated and tested with this device node. Contact us to find the best linear position configuration for your specific application. This external linear crack sensor is not included in this price but will be included in a final quote. Build your quote here: -
This wireless temperature sensor employs a heavy-duty 4-inch metal probe. Ideal for remote monitoring of heating and cooling temperatures during meat & poultry processing.- Rugged probe: 3/16″ diameter needle that reduces to 0.15″ at the tip.
- Wide temperature range: from -40 to 500 degrees Fahrenheit.
- Rapid response time of 5 seconds in liquid.
- Data logging makes tracking & storing internal meat temperature to streamline USDA Appendix A & B compliance.
Wide variety of probes available. Contact us to learn about options for your specific applications. Part of the breakthrough Leap Sensors® system. Build your quote here:Configured to Your Application
-
Wireless transceiver node with an RS485 Modbus RTU interface can read up to 10 Modbus registers to track valuable machine monitoring data. Can be used with almost any Modbus RTU sensor and communication device. Contact us to discuss best options for your application. Connect the transceiver node to a variable frequency drive (VFD) to collect data such as electric current draw, voltage levels, RPM, temperatures, and error conditions. Ideal for predictive maintenance or automated process auditing. Due to the high-power consumption of the Modbus RTU interface, this transceiver node typically uses a external power source to power the node. Battery power is an option if data sampling and transmitting is done every few hours. Part of the breakthrough Leap Sensors® system. Build your quote here: