- Also monitors seven manufacturing KPIs, including: machine utilization, current state (up or down), downtime events, OEE, stop counts, total downtime, and total active time.
- Simple, streamlined installation; software detects the sensor automatically.
- Reset count at the end of a shift or configure triggers to reset automatically.
- Display the data on your production floor using our custom dashboard option.
- Ideal for monitoring machine utilization and ROI on large capital investments.
Wireless Sensors & Data Loggers for Specialized for the IIoT
These wireless sensors for specialized applications are part of the Leap Sensors® wireless remote industrial monitoring system. It is THE system designed from the ground up to meet the specific, challenging needs of industrial & commercial users. Get better process control, failure prevention, safety improvement, automated auditing. Make the leap to the Industrial IoT – talk to an expert today.
Long-life battery (up to 7 years, depending on application).
Multiple sensors per module keep cost down.
Easy to install in 5 minutes or less. Receive alerts via cellphone, laptop, or other mobile device.
Learn more about the Leap Sensors system.
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Reduce manufacturing downtime and gain real-time visibility into production performance with this wireless machine downtime monitoring system. This groundbreaking sensor delivers accurate machine downtime tracking, uptime measurement, and automated alerts to help teams respond faster, improve equipment utilization, and drive measurable downtime reduction. -
The Leap wireless refrigerator and freezer temperature sensor continuously monitors the internal temperature of your refrigerator or freezer. Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This refrigerator/freezer monitoring system is designed with key features that are only available in the Leap product line:- Single sensor and dual sensor (2 temperature and 2 door-open sensors) available.
- Paper-thin cable maintains gasket seal integrity.
- Easily replaceable NIST-traceable tip for simple calibration.
- Industrial door-open sensor helps troubleshoot temperature alerts, as well as tracking each time the door is opened. Sensor device node takes a reading and transmits every time the door is opened and closed.
- Time that door is left open is reported - and alarms can be set on excessive door-open time.
- Optional wall transformer powers the sensor and also alerts power outages. On-board battery backup assures sensor node operation during power outages.
- Fast, simple installation with cold-proof foil stickers and adhesive-backed hook-and-loop.
- Thermal mass bottle prevents false alarms from defrost cycles or when the door is opened.
- Know for sure the sensor is connected & working with LED indicator light.
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The Pressurized Dew Point (PDP) wireless sensor monitors the dew point temperature inside compressed air lines. Because water condenses at a higher temperature when the air is pressurized, the sensor sends an alert when the temperature inside the air lines is nearing the dew point. This provides the plant maintenance team ample warning to take action to head off major equipment malfunctions and damage. This Leap sensor integrates the Michell Easidew EA2 Moisture Meter. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Improve factory visibility and efficiency with a wireless production counter sensor designed for real-time production tracking and production monitoring. This industrial counting sensor counts each unit moving along a conveyor or production line that passes by using a photo eye or proximity sensor, functioning as a reliable product counter and production counter for manufacturing operations. It uses our proprietary edge logic to record outputs, providing accurate production data without manual input.- Calculates the time between each product's pass to identify when downtime occurs and its duration.
- Displays current state of the line, up or down.
- Real-time manufacturing tracking triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits.
- Easy installation – 5 minutes to set up.
- Count-reset button on top of the enclosure resets the count at the end of a shift.
- Functions as a production monitoring system, tracking 10 manufacturing KPIs, including: machine utilization, product counts, downtime events, OEE, stop counts, total downtime, and total active time.
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This unique Leap wireless sensor is less than 5mm thick and supports 9 ultra-small, high-accuracy RTD sensors.- 3-wire RTD connection supports long cables while also maintaining high temperature accuracy.
- The entire sensor is rated to operate up to at least 125C (257F).
- Readings as fast as every 3 seconds for each of the 9 sensors.
- Data logging capability when the transceiver node is not linked to a gateway.
- Silicon wafer processing
- Scientific experiments
- Paint and coatings curing
- Temperature profiling over a surface
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One of our most popular sensors, the wireless transceiver node can integrate 2 to 12 standard RTD or PRT temperature sensors. Ideal for applications that need temperature monitoring of multiple items, or temperature gradients across a large area. Select from a wide range of off-the-shelf precision RTD or PRT temperature sensors. 3-wire configuration assures high accuracy. Contact us to find the temperature sensor configuration that is the best fit for your application. PRT RTD temperature senors priced separately. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Get instantaneous flow rate information without cutting into pipes and running signal wires. The Leap Sensors wireless transceiver node can integrate with a wide range of ultrasonic and Doppler clamp-on flow meters. Connect to plant software with the Modbus interface or use Leap's cloud-based software. Due to the large power consumption of ultrasonic and Doppler flow meters, the flow meter must be powered by 120V. Data from the flow meter is sent wirelessly via a gateway to the software. Clamp-on flow meters are available for a wide range of pipe sizes from 0.5 to 48 inches. Use for metal or plastic pipes. Contact us to find the best clamp-on flow sensor for your application. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This wireless pulse counter sensor allows you to monitor material length, surface velocity, and production on any continuous production line, whether you need seamless PLC integration or a fully standalone wireless solution. The Leap sensor node integrates with virtually any pulse-output encoder, including contact measuring wheels, rotary shaft encoders, and Hall-effect sensors. Data is transmitted wirelessly through a secure 2.4GHz radio to the monitoring software. Edge computing built into the transceiver node calculates speed, distance, and stop/run events in real time, so you get immediate, actionable production data.- Monitors 11 output variables including instantaneous velocity, total distance, total run time, total stop time, and a live moving/stopped status flag
- Edge computing on the node identifies motion events and stop events automatically, with configurable timeout to define when movement has stopped
- Resets total counts via a button on the enclosure, remotely through the software, or on up to 4 scheduled times per day
- Handles pulse rates up to 1,000 pulses per second — suitable for high-speed production environments
- Ideal for permanent retrofits on legacy equipment or temporary process optimization and acceptance testing
- Up and collecting data in minutes — no wiring infrastructure, no IT integration, no PLC required
Wide variety of probes available. Contact us to learn about options for your specific applications. Part of the breakthrough Leap Sensors® system. Build your quote here:Configured to Your Application
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This wireless sensor communicates via a cellular transmission for remote temperature & flood monitoring. The internal antenna keeps the transceiver node small and resistant to damage. Sensor transceiver node combines standard mini k-type thermocouple connector for temperature sensing (wide temperature range) and a water sensor for flood detection. No gateway required – ideal for remote locations where standard sensors won’t work. Sensor node transmits via cellular link directly to cloud-based user interface. Receive alerts by email or text. “Practically battery-free”™ - Long battery life (up to 10 years, depending on application & transmission interval). Customize to your specific needs, including options to transmit only when designated thresholds are exceeded. Part of the breakthrough Leap Sensors system. Build your quote here: -
This groundbreaking sensor node integrates a discrete pulse flow meter to count units of flow (i.e. gallons, liters, etc) as liquid flows through a line. Unit can also be used as an incremental encoder for monitoring machinery speeds and total output. The transceiver node times individual pulses and their accumulated counts as they occur. It then uses edge computing to determine current flow rates and total volume of liquid passing through the meter. The edge logic also identifies when flow has stopped, duration of flow events, and duration of stop events. For ease of analysis, the node calculates both instantaneous rate of flow and its duration since the last sensor data reset, as well as a value to indicate if flow is currently occurring.- Monitors 11 different output variables, such as pulses, flow rate, total pulses, total volume, etc. See specifications for more details.
- Transceiver node is powered by a 120V wall transformer that plugs into a jack on the bottom of the enclosure (no battery powered options available.) Data is transmitted wirelessly via a gateway to the software.
- Connects to the Leap Wireless Sensor System with a secure 2.4GHz, FCC-certified radio.
- Count-reset button on top of the node enclosure resets the total flow at the end of a measurement period. Users can also set automated resets based on time of day.
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Using in-place MEMS inclinometer technology, monitor slippage in embankments, piers, abutments, and retaining walls, etc. Ideal for structural health monitoring of critical infrastructure. The Leap wireless transceiver node powers the inclinometer from its on-board battery and converts the signal to a wireless transmission. Wide range of output signals from inclinometers are supported: RS485 Modbus, 0-5V, 4-20 mA, and others. Contact us to find the best configuration for your specific application. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Sensor transceiver node designed to integrate with a wide range of linear position sensors and crack monitors with common outputs such as 0-5V, 4-20 mA, and RS485. The crack monitor is powered from the battery in the Leap transceiver node. When combined with a wireless transmitter, these sensors are very effective at monitoring changes in cracks or other movement over time in remote locations. Part of the breakthrough Leap Sensors® system. The linear sensor that meets your specific requirements will be integrated and tested with this device node. Contact us to find the best linear position configuration for your specific application. This external linear crack sensor is not included in this price but will be included in a final quote. Build your quote here: