Predictive Maintenance

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Our wireless sensors for predictive maintenance monitor temperature, vibration, current, and more to help you predict equipment failure before it happens. Avoid costly unexpected shutdowns and get more insight into your critical processes.

  • The Leap vibration sensor can measure G-forces of +/-16G and can sample at up to 5 KHz. Customized options include - vibration, tilt, and shock events. The  accelerometer quickly mounts to the motor with magnets. The standard vibration sensor takes a simple yet highly effective approach in monitoring maximum and average g-force trends in all 3 axis.  The accelerometer has optional advanced on-board "edge computing" FFT capabilities, when needed. Build your quote here:
  • The Leap wireless refrigerator and freezer temperature sensor continuously monitors the internal temperature of your refrigerator or freezer. Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This refrigerator/freezer monitoring system is designed with key features that are only available in the Leap product line:
    • Single sensor and dual sensor (2 temperature and 2 door-open sensors) available.
    • Paper-thin cable maintains gasket seal integrity.
    • Easily replaceable NIST-traceable tip for simple calibration.
    • Industrial door-open sensor helps troubleshoot temperature alerts, as well as tracking each time the door is opened.  Sensor device node takes a reading and transmits every time the door is opened and closed.
    • Time that door is left open is reported - and alarms can be set on excessive door-open time.
    • Optional wall transformer powers the sensor and also alerts power outages. On-board battery backup assures sensor node operation during power outages.
    • Fast, simple installation with cold-proof foil stickers and adhesive-backed hook-and-loop.
    • Thermal mass bottle prevents false alarms from defrost cycles or when the door is opened.
    • Know for sure the sensor is connected & working with LED indicator light.
    Contact us to find the best combination of features for your facility. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap ultra-low temperature sensor system continuously monitors the internal temperature of your ultra-low freezer (-80c). Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This freezer monitoring system is designed with key features that are only available in the Leap product line:
    • High accuracy sensing in the calibrated range from -80C to -60C.
    • Optional industrial door-open sensor helps troubleshoot temperature alerts, as well as tracking each time the door is open.
    Contact us to find the best combination of features for your facility. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless sensor has a standard mini thermocouple connectors that can connect to any thermocouple.  (Standard products comes with K-Type thermocouples).  Other thermocouple types are also available - type-B, type-S, and others. Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many industrial applications - and is one of our most popular industrial wireless sensors. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless sensor has two standard mini thermocouple connectors that can connect to any thermocouple.(Standard products comes with K-Type thermocouples). Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many industrial applications - and is one of our most popular industrial wireless sensors. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This highly versatile industrial sensor supports 9 miniature, low-mass precision RTD temperature sensors connected to a high-temperature transceiver node in an industrial enclosure.
    • 3-wire RTD connection supports long cables while also maintaining high temperature accuracy.
    • The entire sensor is rated to operate up to at least 125C (257F).
    • Readings as fast as every 3 seconds for each of the 9 sensors.
    • Data logging capability when the transceiver node is not linked to a gateway.
    Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless thermowell sensor can integrate 1 to 9 PT100 thermowells. See our standard offerings below. Contact us if you need a different temperature probe. Part Numbers: LBI0-xT04 - 4" probe, LBI0-xT05 - 6" probe, LBI0-xT06 - 12" probe.   x=number of thermowells. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless transceiver node can integrate any off-the-shelf PRT or RTD Temperature sensor. Contact us for help integrating the best sensor probe for your application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Wireless temperature sensor with ultra-strong magnet mounts the transceiver node to your equipment in seconds. Temperature is conducted through the magnet to the temperature sensor. Ideal for monitoring large gearboxes, bearings, and motors for overheating. Part of the breakthrough Leap Sensors® system.   Build your quote here:
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    • Cellular sensor for remote monitoring of temperature, vibration, and more. Typical applications include:
      • Remote equipment monitoring
      • Remote failure prediction & condition-based maintenance
      • Remote flood or high water detection - holding ponds, overflow, etc.
      • Remote freeze monitoring
    • No gateway required - ideal for remote locations where standard sensors won't work. Sensor node transmits via cellular link directly to cloud-based user interface.
    • Receive alerts by email or text
    • "Practically battery-free"™ - long battery life (up to 10 years, depending on application & transmission interval).
    • Multi-sensor transceiver node supports multiple, different sensors: temperature, pressure, water/flood, vibration, tilt, strain/load, etc. In addition 4-20mA input option adapts to most commercial sensors.
  Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This wireless sensor communicates via a cellular transmission for remote temperature & flood monitoring. Sensor transceiver node combines standard mini k-type thermocouple connector for temperature sensing (wide temperature range) and a water sensor for flood detection or to detect water inside an enclosure. No gateway required – ideal for remote locations where standard sensors won’t work. Sensor node transmits via cellular link directly to cloud-based user interface. Receive alerts by email or text. “Practically battery-free”™ - Long battery life (up to 10 years, depending on application & transmission interval). Customize to your specific needs, including options to transmit only when designated thresholds are exceeded. Part of the breakthrough Leap Sensors system.   Build your quote here:
  • This unique Leap wireless sensor is less than 5mm thick and supports 9 ultra-small, high-accuracy RTD sensors.
    • 3-wire RTD connection supports long cables while also maintaining high temperature accuracy.
    • The entire sensor is rated to operate up to at least 125C (257F).
    • Readings as fast as every 3 seconds for each of the 9 sensors.
    • Data logging capability when the transceiver node is not linked to a gateway.
    Ideal for these processes:
    • Silicon wafer processing
    • Scientific experiments
    • Paint and coatings curing
    • Temperature profiling over a surface
    Part of the breakthrough Leap Sensors® system.   Build your quote here:
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