Predictive Maintenance

Contact an Expert 1-866-608-6168

  • Wireless transceiver node with an RS485 Modbus RTU interface can read up to 10 Modbus registers to track valuable machine monitoring data. Can be used with almost any Modbus RTU sensor and communication device. Contact us to discuss best options for your application. Connect the transceiver node to a variable frequency drive (VFD) to collect data such as electric current draw, voltage levels, RPM, temperatures, and error conditions. Ideal for predictive maintenance or automated process auditing. Due to the high-power consumption of the Modbus RTU interface, this transceiver node typically uses a external power source to power the node. Battery power is an option if data sampling and transmitting is done every few hours.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless sensor has two standard mini thermocouple connectors that can connect to any K-type thermocouple.   Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many harsh industrial applications.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This very unique wireless sensor works by comparing the readings from one device node to another user-selected device node - then reporting the local pressure, local temperature - then differential pressure and temperature as compared to a user selected sensor. For example, sensor A is located outside at ambient temperature and pressure.  Sensor B is located in a clean room under positive pressure and Sensor C is located in a different part of the cleanroom under a higher positive pressure.  Sensor B could be configured to report its pressure and temperature and the differential pressure between Sensor B and Sensor A.  (See the screen shot).  Sensor C could be configured to report its pressure and temperature and the differential pressure and temperature between sensor C and sensor B. Sensor readings are reported in PSIA. Leverage the Leap SensorManager software to send text, email, or telephone alerts when a pressure, temperature, or delta-pressure or delta-temperature threshold is exceeded. Integrate the data from the differential pressure sensors into other software using our web-based API, Modbus, DNP3, or other data interface protocols. The wireless sensor can be configured with pressure sensors that have different ranges, resolutions, and accuracies for different applications. See the specification below for more information on the different options. Pressure sensors can be configured to specific applications.  The pressure and temperature sensors in the photos have the pressure and temperature sensor sealed inside the enclosure with a pressure port in the back of the enclosure.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless transceiver can integrate with most sensors with a CAN bus interface.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts.  No external power source is needed. Contact us to let us help you make your selected CAN bus sensor wireless.     Part of the breakthrough Leap Sensors® system.   Contact us with the details of the CAN sensor that you want to integrate with the Leap wireless sensor system. Build your quote here:
  • Ultra-low temperature (ULT) sensor system gives continuous remote monitoring of the internal temperature of ultra-low temperature (ULT) freezers. Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This remote monitoring system for ULT freezers is designed with key features exclusive to Leap Sensors:
    • High accuracy RTD sensing at ultra low temperatures - as low as -196ºC (-320ºF).
    • Temperature probe is verified and calibrated at 3 points: -60ºC, -40ºC, and +5ºC (-76ºF, -40ºF, and +41ºF)
    • Optional industrial door-open sensor helps troubleshoot temperature alerts, as well as tracking each time the door is opened. Time that door is left open is reported - and alarms can be set on excessive door-open time.
    • Optional wall transformer powers the sensor and also alerts power outages. On-board battery backup assures sensor node operation during power outages.
    Contact us to find the best combination of features for your facility.     Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with an I2C output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts.  No external power source is needed. Contact us to let us help you make your selected I2C sensor wireless.     Part of the breakthrough Leap Sensors® system.   Contact us with the details of the I2C that you want to attach to the Leap Transceiver Node. Build your quote here:
  • Sensor transceiver node designed to integrate with a wide range of linear position sensors and crack monitors with common outputs such as 0-5V, 4-20 mA, and RS485. The crack monitor is powered from the battery in the Leap transceiver node. When combined with a wireless transmitter, these sensors are very effective at monitoring changes in cracks or other movement over time in remote locations.     Part of the breakthrough Leap Sensors® system.   The linear sensor that meets your specific requirements will be integrated and tested with this device node. Contact us to find the best linear position configuration for your specific application. This external linear crack sensor is not included in this price but will be included in a final quote. Build your quote here:
  • This groundbreaking sensor node integrates a discrete pulse flow meter to count units of flow (i.e. gallons, liters, etc) as liquid flows through a line. Unit can also be used as an incremental encoder for monitoring machinery speeds and total output. The transceiver node times individual pulses and their accumulated counts as they occur. It then uses edge computing to determine current flow rates and total volume of liquid passing through the meter. The edge logic also identifies when flow has stopped, duration of flow events, and duration of stop events. For ease of analysis, the node calculates both instantaneous rate of flow and its duration since the last sensor data reset, as well as a value to indicate if flow is currently occurring.
    • Monitors 11 different output variables, such as pulses, flow rate, total pulses, total volume, etc. See specifications for more details.
    • Transceiver node is powered by a 120V wall transformer that plugs into a jack on the bottom of the enclosure (no battery powered options available.) Data is transmitted wirelessly via a gateway to the software.
    • Connects to the Leap Wireless Sensor System with a secure 2.4GHz, FCC-certified radio.
    • Count-reset button on top of the node enclosure resets the total flow at the end of a measurement period. Users can also set automated resets based on time of day.
    • This unit is a variation of the Leap production counter, with modifications to account for flow measurement and volume totals.
    Contact us to find the flow meter sensor that best fits your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This unique motor sensor combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure. Receive alerts via text, email, or phone. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes.

    Video Demonstration and Tutorial - Wireless Motor and Rotating Equipment Sensor - Vibration, Temperature, Electric Current

    wireless motor monitor video demonstration
    • The only system currently available that combines all three types sensors on one transceiver node. Get sophisticated monitoring at a real-world price.
    • Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
    • The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
    • Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
    This motor condition monitoring sensor is ideal for an IoT predictive maintenance program or condition-based monitoring & maintenance.   Part of the breakthrough Leap Sensors® system for the IIoT. Build your quote here:
  • Vibration sensor can measure G-forces. Vibration sensor takes a simple yet highly effective approach in monitoring maximum and average g-force trends of +/-16G and can sample at up to 5 KHz on all 3 axes. The accelerometer has optional advanced on-board edge computing FFT capabilities. Customized options include vibration, tilt, and shock events. Up to 8 vibration modules can be attached to one transceiver node. The vibration module also includes a temperature sensor.

    Video Demonstration and Tutorial

    wireless motor monitor video demonstration

    Transceiver Node Configuration

    Vibration+Temperature Modules: The number of vibration/temperature modules (1-8) connected to the Vibration Transceiver Node can be selected on the vibration module page. Build your quote here:
  • Wireless rtd temperature sensor is embedded in ultra-strong magnet to mount the transceiver node to your equipment in seconds. Ideal for monitoring large gearboxes, bearings, and motors for overheating. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This wireless sensor communicates via a cellular transmission for remote temperature & flood monitoring. The internal antenna keeps the transceiver node small and resistant to damage. Sensor transceiver node combines standard mini k-type thermocouple connector for temperature sensing (wide temperature range) and a water sensor for flood detection. No gateway required – ideal for remote locations where standard sensors won’t work. Sensor node transmits via cellular link directly to cloud-based user interface. Receive alerts by email or text. “Practically battery-free”™ - Long battery life (up to 10 years, depending on application & transmission interval). Customize to your specific needs, including options to transmit only when designated thresholds are exceeded.     Part of the breakthrough Leap Sensors system.   Build your quote here:
Go to Top