Specialized Applications

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  • wireless piezometer pressure
    Sensor transceiver node designed to integrate with a wide range of piezometers that have a mV/V, 4-20 mA, or 0-5 V or 0-12V output. Wireless piezometers are typically used for monitoring fluid pressures or pore water pressure in embankments, boreholes, standpipes, reservoirs, and tanks. Maximum pressure ranges from 100 kPa to 6 MPa. Contact us to find the best piezometer configuration for your specific application.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless cellular flood and temperature sensor
    This wireless sensor communicates via a cellular transmission for remote temperature & flood monitoring. The internal antenna keeps the transceiver node small and resistant to damage. Sensor transceiver node combines standard mini k-type thermocouple connector for temperature sensing (wide temperature range) and a water sensor for flood detection. No gateway required – ideal for remote locations where standard sensors won’t work. Sensor node transmits via cellular link directly to cloud-based user interface. Receive alerts by email or text. “Practically battery-free”™ - Long battery life (up to 10 years, depending on application & transmission interval). Customize to your specific needs, including options to transmit only when designated thresholds are exceeded.     Part of the breakthrough Leap Sensors system.   Build your quote here:
  • wireless downtime monitor and wireless production counter
    Our production tracking system helps you track production counts, downtime events, OEE, stop counts, total downtime, and line rate using just a wireless photo eye sensor and our proprietary edge node logic. Works as a conveyor belt stop sensor, while also tracking 10 manufacturing KPIs. The sensor transceiver node wirelessly transmits the data across the production floor to a gateway, which collects the data and passes it to the Leap SensorManager real-time manufacturing tracking software, PLC, or other plant monitoring software. Quickly download data to an Excel spreadsheet to analyze downtime.
    • Calculates the time between each product's pass to identify when downtime occurs and its duration.
    • Real-time manufacturing tracking triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits.
    • Count-reset button on top of the enclosure resets the count at the end of a shift.
    • Displays current state of the line, up or down.
    • Tracks line rate, total downtime and uptime along with Overall Equipment Effectiveness (OEE) since the last count reset.
    • Manufacturing tracking software: Use our Leap SensorManager software, or integrate with your own existing system.
      Part of the breakthrough Leap Sensors® system.   Photo eye or proximity sensors are configured to each application. Add approximately $175. Build your quote here:
  • wireless sensor machine activity and downtime and machine utilization
    Reduce manufacturing downtime and gain real-time visibility into production performance with this wireless machine downtime monitoring system. This groundbreaking sensor delivers accurate machine downtime tracking, uptime measurement, and automated alerts to help teams respond faster, improve equipment utilization, and drive measurable downtime reduction.
    • Also monitors seven manufacturing KPIs, including: machine utilization, production counts, downtime events, OEE, stop counts, total downtime, and total active time.
    • Simple, streamlined installation; software detects the sensor automatically.
    • Reset count at the end of a shift or configure triggers to reset automatically.
    • Display the data on your production floor using our custom dashboard option.
    • Ideal for monitoring machine utilization and ROI on large capital investments.
    By continuously monitoring machine activity and inactivity, the system provides the data needed to reduce machine downtime, improve OEE, and support continuous improvement initiatives across your facility.   Part of the breakthrough Leap Sensors® system.   Split core adjustable amp clamp switch sensors are configured to each application. Add approximately $175. For applications that simply monitor a relay contact or other on/off switch, we can provide a simple cable connection. Build your quote here:
  • wireless temperature sensor for silicon wafer fab
    This unique Leap wireless sensor attaches to the top of a silicon wafer for fabrication process monitoring. It is less than 5mm thick, so it fits in wafer processing ovens and other critical fab equipment. The sensor has 9 ultra-small, high-accuracy RTD sensors that are adhered to the surface of the wafer, giving you better accuracy than a wireless thermocouple wafer sensor (tc wafer sensor).
    • 3-wire RTD connection supports long cables while maintaining temperature accuracy during rapid heating.
    • The entire sensor is rated to operate up to at least 125ºC (257ºF).
    • Readings as fast as every 10 seconds for each of the 9 sensors.
    • Field replaceable batteries.
    • Data logging capability when the transceiver node is not linked to a gateway.
        Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless ring force sensor
    Wireless transceiver node designed to integrate with any ring force transducer that has one of these outputs: mV/V, 4-20 mA, or 0-10V.  The Leap transceiver node provides power to the ring force transducer. Ideal for monitoring preloads, testing equipment, clamping forces, and remote ongoing force and load monitoring. Contact us to find the best ring force transducer configuration for your specific application.       Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless inclinometer in place mems
    Using in-place MEMS inclinometer technology, monitor slippage in embankments, piers, abutments, and retaining walls, etc. Ideal for structural health monitoring of critical infrastructure. The Leap wireless transceiver node powers the inclinometer from its on-board battery and converts the signal to a wireless transmission. Wide range of output signals from inclinometers are supported: RS485 Modbus, 0-5V, 4-20 mA, and others. Contact us to find the best configuration for your specific application.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless linear position crackmeter
    Sensor transceiver node designed to integrate with a wide range of linear position sensors and crack monitors with common outputs such as 0-5V, 4-20 mA, and RS485. The crack monitor is powered from the battery in the Leap transceiver node. When combined with a wireless transmitter, these sensors are very effective at monitoring changes in cracks or other movement over time in remote locations.     Part of the breakthrough Leap Sensors® system.   The linear sensor that meets your specific requirements will be integrated and tested with this device node. Contact us to find the best linear position configuration for your specific application. This external linear crack sensor is not included in this price but will be included in a final quote. Build your quote here:
  • RS85 RS232 wireless sensor
    Integrate any sensor with an RS485, RS485 Modbus, or RS232 output into the Leap Sensors system to convert it to a wireless sensor. The sensor is powered by the battery in the Leap transceiver node with a power supply that can be specified from 3.6V to 24 volts. No external power source is needed. Contact us to let us help you make your selected RS485 or RS232 sensor wireless.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless multiple sensor
    A true leap advancement in wireless sensing, our multisensor node will support large number of sensors of different types on one Leap transceiver node.
    • Select the combination of sensors that are needed for your application.
    • Universal design platform means cost-effective prototyping, low-volume sensor production, and short design lead times.
    • Monitor several sensors at one location on a machine.
    • Multiple sensors per sensor node is more cost-efficient.
      Part of the breakthrough Leap Sensors® system. Contact us for an exact quote to your specific application. Build your quote here:
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