Predictive Maintenance

Our wireless sensors for predictive maintenance monitor temperature, vibration, current, and more to help you predict equipment failure before it happens. Avoid costly unexpected shutdowns and get more insight into your critical processes.

Industrial Grade Ultra-thin Wireless Temperature Sensor with 9 RTD Sensors
This unique Leap wireless sensor is less than 5mm thick and supports 9 ultra-small, high-accuracy RTD sensors.

3-wire RTD connection supports long cables while also maintaining high temperature accuracy.

The entire sensor is rated to operate up to at least 125C (257F).

Readings as fast as every 3 seconds for each of the 9 sensors.

Data logging capability when the transceiver node is not linked to a gateway.

Ideal for these processes:

Silicon wafer processing

Scientific experiments

Paint and coatings curing

Temperature profiling over a surface

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Industrial Grade Wireless Temperature Sensor with 9 RTD Sensors
This highly versatile industrial sensor supports 9 miniature, low-mass precision RTD temperature sensors connected to a high-temperature transceiver node in an industrial enclosure.

3-wire RTD connection supports long cables while also maintaining high temperature accuracy.

The entire sensor is rated to operate up to at least 125C (257F).

Readings as fast as every 3 seconds for each of the 9 sensors.

Data logging capability when the transceiver node is not linked to a gateway.

Data Sheet
Part of the breakthrough Leap Sensors® system.
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Industrial Grade Wireless Mechanical Pressure Gauge

Coming Soon!
The Leap wireless pressure transceiver integrates with any WIKA PGT21 mechanical pressure gauge. The sensor is powered by the Leap Sensor device battery. No external power source is needed. Contact us to let us help you make your selected pressure gauge wireless. Part of the breakthrough Leap Sensors® system.
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Industrial Grade Wireless CAN bus Multi-Sensor Load Cells

Breakthrough technology uses CAN bus to "daisy chain" multiple load cell interface modules to one wireless Leap transceiver node. Anywhere from 2 to 30 load cell modules can be added to the bus. Each load cell module can support 2 full-bridge mV/V load cells, for a total of up to 60 load cells per transceiver node. Edge processing at the strain sensor level assures a high-quality conversion of the sensor voltage reading to a digital reading, which can then be reliably sent via the CAN bus to the wireless transceiver node. Industrial CAN bus cables can be over 600 feet long. Ideal for wireless monitoring loads and force in several places along structural components such as I-beams, girders, support columns, etc. Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system.
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Industrial Grade Wireless Dual Pressure & Temperature Sensor – Differential Pressure, Differential Temperature Option

This Leap wireless transceiver node integrates two standard industrial pressure sensors along with two thermocouples. (Type K is standard, but other types can also be integrated). The sensor is powered by the Leap Sensor device battery with a power supply that can be specified - 12 or 24 volts. No external power source is needed.
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Contact us to let us help you make your selected pressure sensors and thermocouples wireless. Part of the breakthrough Leap Sensors® system.
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Custom Dashboard User Interface

Put all of your most important sensor data and graphs on one page with the Dashboard option in the Leap software. Dashboards can be configured for you by the Phase IV Engineering team - or select the option to configure your own dashboards.
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Industrial Grade Wireless Temperature Sensor Eight Thermocouples – Leap Sensors

Coming Soon
This Leap wireless sensor has eight standard mini thermocouple connectors that can connect to any type of thermocouple (type K is standard). Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many harsh industrial applications.
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Industrial Grade Wireless Motor Sensor – Vibration and Temperature Module

This vibration and temperature module connects over the CAN bus to the Wireless Motor Monitor transceiver node and send temperature and vibration data.
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Part of the breakthrough Leap Sensors® system for the IIoT.
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Industrial Grade Bearing and Machine Sensor – Temperature and Vibration, Wireless

$1.00

Coming Soon
This unique Leap wireless sensor can install in the threaded grease zerk hole in bearings. Remove the grease zerk, install the sensor, then re-install the zerk back into the sensor. Grease guns may be used to continue grease the bearing using the zerk mounted on the Leap sensor. Mounting adapters also facilitate easy installation on any type of machine. Accelerometer readings (in all 3 axes) are taken at 5 KHz, then edge-processed into the top predictors of failures. Temperature and 3-axis vibration sensors are mounted in the stainless steel base. Send text, email, and phone alerts when temperature vibration limits are exceeded. Data integrates easily into PLCs or other plant monitoring software. Bulk accelerometer reading downloads are also available as an option.
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Industrial Grade Freezer and Refrigerator Wireless Temperature and Door Sensor Monitoring System

$229.00
The Leap wireless refrigerator and freezer temperature sensor continuously monitors the internal temperature of your refrigerator or freezer. Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This refrigerator/freezer monitoring system is designed with key features that are only available in the Leap product line:

Single sensor and dual sensor (2 temperature and 2 door-open sensors) available.

Paper-thin cable maintains gasket seal integrity.

Easily replaceable NIST-traceable tip for simple calibration.

Industrial door-open sensor helps troubleshoot temperature alerts, as well as tracking each time the door is opened. Sensor device node takes a reading and transmits every time the door is opened and closed.

Time that door is left open is reported - and alarms can be set on excessive door-open time.

Optional wall transformer powers the sensor and also alerts power outages. On-board battery backup assures sensor node operation during power outages.

Fast, simple installation with cold-proof foil stickers and adhesive-backed hook-and-loop.

Thermal mass bottle prevents false alarms from defrost cycles or when the door is opened.

Know for sure the sensor is connected & working with LED indicator light.

Contact us to find the best combination of features for your facility.
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Note: transceiver node configuration
The transceiver node can be configured with one or two temperature sensors, replaceable calibrated temperature probes, zero to two door-open sensors, an optional thermal bottle, and battery power or wall power. Please specify the configuration that you need and we will send you a final quote to your exact specifications. Build your quote here:
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Industrial Grade Wireless 0-10 V Sensor, Battery Powered

$289.00

The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 10 V output. The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts. No external power source is needed.
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Contact us to let us help you make your selected 0 - 10 V sensor wireless. Part of the breakthrough Leap Sensors® system.
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Industrial Grade Wireless Differential Pressure Switch

$345.00

The Leap wireless pressure transceiver can integrate with every type differential pressure switch with a "dry contact" switch output. The differential pressure switch featured with this product is a Cleveland Controls Air Sensing Switch, HVAC/General Purpose Type, 0.02 to 0.8 Differential (In. WC). Contact us to find the best combination or let us know which pressure switch you would like us to integrate.
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Note: transceiver node configuration