- Monitors 11 output variables including instantaneous velocity, total distance, total run time, total stop time, and a live moving/stopped status flag
- Edge computing on the node identifies motion events and stop events automatically, with configurable timeout to define when movement has stopped
- Resets total counts via a button on the enclosure, remotely through the software, or on up to 4 scheduled times per day
- Handles pulse rates up to 1,000 pulses per second — suitable for high-speed production environments
- Ideal for permanent retrofits on legacy equipment or temporary process optimization and acceptance testing
- Up and collecting data in minutes — no wiring infrastructure, no IT integration, no PLC required
Wireless sensor solutions for pharmaceuticals manufacturing. Avoid lost batches with continuous monitoring of critical equipment. Gain insight into key manufacturing processes. Get real-time feedback and alerts via phone, text, or email. Part of the Leap Sensors system for the Industrial IoT.
-
This wireless pulse counter sensor allows you to monitor material length, surface velocity, and production on any continuous production line, whether you need seamless PLC integration or a fully standalone wireless solution. The Leap sensor node integrates with virtually any pulse-output encoder, including contact measuring wheels, rotary shaft encoders, and Hall-effect sensors. Data is transmitted wirelessly through a secure 2.4GHz radio to the monitoring software. Edge computing built into the transceiver node calculates speed, distance, and stop/run events in real time, so you get immediate, actionable production data.Wide variety of probes available. Contact us to learn about options for your specific applications. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This wireless sensor node integrates a Leap wireless transmitter with a standard Rubbermaid industrial scale (rated at 150 lbs.)- Platform size: 12x12.5 inches.
- Wireless sensor transceiver node transmits weight to the Leap Sensor Manager software.
- Software can also convert a weight to numbers of units (based on weight per unit).
- Scale is entirely battery powered. Estimated battery life of 5 years when transmitting every 15 minutes.
- Sample and transmit intervals are configured "over the air" using the Leap software.
-
This specially-designed wireless temperature sensor has 9 precision RTDs. The entire transceiver node can operate up to 250ºC (482ºF) - the highest-temperature-rated enclosure we offer. The node is less than 1 inch (2.5 cm) thick - able to ride on a wafer or circuit board through a reflow oven. For wafer temperature monitoring, RTD sensors are ultra-thin and small for a fast response to temperature changes. For other applications, virtually any other RTD sensor can be integrated, including pointed insertion probes for meat or food processing. 3-wire configuration on RTDs assures extra accuracy and immunity to the high-temperature environments. Sensor cable lengths can be made to order. Part of the breakthrough Leap Sensors® system. Build your quote here: -
-
This unique wireless submersible water level sensor/liquid level sensor remotely measures the depth of a liquid in a lake, river, pond, well, holding tank, etc. The transceiver node in the wireless water pressure sensor uses a submersible pressure transducer plus edge computing to convert the pressure measurement to liquid depth. Our remote water level monitoring system includes:- 12 or 24V power supplied by oversized dual-D long-life battery – no external power source needed. (Option to connect to an external power source.)
- Optional water- and weatherproof enclosure protects the sensor node.
- Submersible pressure transducer is enclosed in a fully welded and hermetically sealed stainless steel case for long service life.
- Multiple sensors can be combined on one transceiver node. For example, add remote temperature monitoring.
-
This unique wireless pressure sensor has the best of both worlds - a mechanical gauge from WIKA integrated into a wireless sensor node. Get the advantages of wireless monitoring alerts, live data, and data storage, while still being able to check current pressure at a glance. Standard WIKA Bourdon tube pressure gauge scale ranges 0 to 1.6 bar to 0 to 400 bar. Other options available. Contact Us to integrate an application-specific pressure sensor with the Leap Sensors wireless system. See the data sheet for detailed specifications. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Wireless transceiver node with an RS485 Modbus RTU interface can read up to 10 Modbus registers to track valuable machine monitoring data. Can be used with almost any Modbus RTU sensor and communication device. Contact us to discuss best options for your application. Connect the transceiver node to a variable frequency drive (VFD) to collect data such as electric current draw, voltage levels, RPM, temperatures, and error conditions. Ideal for predictive maintenance or automated process auditing. Due to the high-power consumption of the Modbus RTU interface, this transceiver node typically uses a external power source to power the node. Battery power is an option if data sampling and transmitting is done every few hours. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Wireless pressure transceiver integrates with every type of WIKA pressure transducer - 4-20mA, 0-10V, and I2C outputs. This industrial grade cellular pressure sensor transmits directly to a cellular tower and does not require a gateway to pass the data to cloud software. Ideal for remote locations or for installations without power for a gateway. The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized dual-D Leap Sensor node battery. No external power source is needed with the 12/24V power supply option. The Leap transceiver node may also be optionally powered by an external voltage source. See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us to find the best combination or let us know which WIKA sensor you would like us to integrate. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Reduce manufacturing downtime and gain real-time visibility into production performance with this wireless machine downtime monitoring system. This groundbreaking sensor delivers accurate machine downtime tracking, uptime measurement, and automated alerts to help teams respond faster, improve equipment utilization, and drive measurable downtime reduction.- Also monitors seven manufacturing KPIs, including: machine utilization, current state (up or down), downtime events, OEE, stop counts, total downtime, and total active time.
- Simple, streamlined installation; software detects the sensor automatically.
- Reset count at the end of a shift or configure triggers to reset automatically.
- Display the data on your production floor using our custom dashboard option.
- Ideal for monitoring machine utilization and ROI on large capital investments.
-
The Pressurized Dew Point (PDP) wireless sensor monitors the dew point temperature inside compressed air lines. Because water condenses at a higher temperature when the air is pressurized, the sensor sends an alert when the temperature inside the air lines is nearing the dew point. This provides the plant maintenance team ample warning to take action to head off major equipment malfunctions and damage. This Leap sensor integrates the Michell Easidew EA2 Moisture Meter. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This vibration and temperature module connects over the CAN bus to the Wireless Motor Monitoring transceiver node and send temperature and vibration data. Predictive maintenance (PdM) vibration monitoring tracks the health of machinery by measuring mechanical movement, allowing maintenance teams to identify and address issues like misalignment, imbalance, and bearing wear before failures occur. Monitoring temperature also indicates changes in the function of equipment. Part of the breakthrough Leap Sensors® system for the IIoT. Build your quote here: -
This Leap wireless transceiver node integrates two standard industrial pressure sensors along with two thermocouples. (Type K is standard, but other types can also be integrated). The sensor is powered by the Leap Sensor device battery with a power supply that can be specified - 12 or 24 volts. No external power source is needed. Contact us to let us help you make your selected pressure sensors and thermocouples wireless. Part of the breakthrough Leap Sensors® system. Build your quote here: Contact us for pricing for your unique configuration.