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In a factory, compressed air is as essential as electricity and water. It powers pneumatic pistons, tools, cleaning equipment, and more. The challenge, however, is keeping the lines moisture-free, since air in the lines can easily form condensation

What is Pressurized Dew Point?

There’s always moisture present in the ambient air (think humidity). When the air temperature drops, the moisture condenses and forms dew. Dew point is defined as the temperature at […]

By Scott Dalgleish, CEO of Phase IV Engineering

Bilocation: the state of being or ability to be in two places at the same time. (Merriam-Webster’s Dictionary)

Don’t you sometimes wonder, when you’re sitting in a meeting, about what you might be missing outside the meeting? I think this is especially true for managers in manufacturing, as there’s so much happening on the production floor. When I started my career as a shift manager at a major coffee processing plant, I once […]

A Forbes magazine article published in 2021 stated that “A study of 729,999 commercial and residential properties in the contiguous U.S. concluded that floods will cost businesses $26.8 billion in direct lost output and $23 billion in lost output due to downtime in 2022.” And this doesn’t include risks to civil structures such as tunnels or underpasses. Clearly, water damage, whether from burst pipes, leaks, or flooding, is a major concern. Because of this, Phase IV has developed a […]

Do you need to monitor something in a remote location? Or maybe need to just monitor a couple of things for a short amount of time? Or do you want to make installing some sensors as simple as possible? The Leap Sensor’s cellular IoT sensor transceiver node can be a great solution. […]

The flexibility of the Leap Sensors platform means you can convert almost any off-the-shelf sensor to a wireless sensor.

The aroma of coffee emanating from your local coffee shop entices you in the morning. But what if the aroma wasn’t from the Starbucks down the street, but from a roasting factory in your city? Along with that enticing aroma, the coffee roasting process, like any other industrial process, results in by-products that you don’t want to escape into the air.

Chaff is the papery-thin skin of the coffee bean which falls off the bean when it’s roasted. In an industrial […]

There has been a lot of news coverage lately about the troubles with US infrastructure. In fact, the American Society for Civil Engineers 2021 Structural Report Card recently graded America’s infrastructure at a C-, mentioning “staggering maintenance backlogs,” with 11 of the 17 categories rated falling in the D range.

This is precisely why there is a growing need for a simple, reliable, and cost-effective system for remote structural health monitoring (SHM) using the Internet of Things (IoT), […]

Vibration monitoring is an established tool for predictive maintenance. Just like a rough-running car engine means it’s time to have a mechanic take a look – changes in the shaking, or vibration, of factory machinery can indicate a possible problem.

Phase IV’s Leap Sensors system offers sensors that monitor vibration only, as well as vibration in combination with two other predictors of motor health, temperature and amperes. (And with Leap’s modular, flexible multi-sensor design, you can combine vibration monitoring […]

Predictive maintenance is vital to keep equipment running at its peak at all times. In a variety of industries, using wireless sensors for motor condition monitoring helps minimize unplanned shutdowns and reduces the cost of maintenance.

Motors are the workhorses of manufacturing facilities, powering conveyors, pumps, blowers, fans, compressors, and more. Even one failed motor can impact an entire production line, with the possibility of huge losses in time and money. When a line […]