- Calculates the time between each product's pass to identify when downtime occurs and its duration.
- Real-time manufacturing tracking triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits.
- Count-reset button on top of the enclosure resets the count at the end of a shift.
- Displays current state of the line, up or down.
- Tracks line rate, total downtime and uptime along with Overall Equipment Effectiveness (OEE) since the last count reset.
- Manufacturing tracking software: Use our Leap SensorManager software, or integrate with your own existing system.
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Our production tracking system helps you track production counts, downtime events, OEE, stop counts, total downtime, and line rate using just a wireless photo eye sensor and our proprietary edge node logic. Works as a conveyor belt stop sensor, while also tracking 10 manufacturing KPIs. The sensor transceiver node wirelessly transmits the data across the production floor to a gateway, which collects the data and passes it to the Leap SensorManager real-time manufacturing tracking software, PLC, or other plant monitoring software. Quickly download data to an Excel spreadsheet to analyze downtime. -
This groundbreaking sensor integrates a current switch (or other on/off contact) to track machine availability and equipment utilization rate. This sensor is the ideal solution for many applications monitoring on/off, true/false, open/close types of discrete conditions. Edge computing at the sensor node calculates the amount of time electrical current is flowing above a set threshold, as well as the time not running. It then counts the number of transitions, along with the percentage of time equipment is active. The system triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits. A count-reset button on top of the enclosure resets the count at the end of a shift. Resets can also be configured to automatically be triggered at a certain time.- Works as a idle machine sensor, while also tracking 7 manufacturing KPIs, including: machine utilization, production counts, downtime events, OEE, stop counts, total downtime, and total active time.
- Current state of the equipment, up or down, is also displayed.
- Because the sensor node must always be on to detect any transition, it is powered by a 120V wall transformer via jack at the bottom of the enclosure.
- The sensor transceiver node wirelessly transmits the data via a gateway to the Leap SensorManager user software, PLC, or other plant monitoring software.
- Quickly download data to an Excel spreadsheet to use in machine availability calculations, or display the data on your production floor using our custom dashboard option.
- Ideal for monitoring machine utilization and ROI on large capital investments.
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This unique motor sensor combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure. Receive alerts via text, email, or phone. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes.Video Demonstration and Tutorial - Wireless Motor and Rotating Equipment Sensor - Vibration, Temperature, Electric Current
- The only system currently available that combines all three types sensors on one transceiver node. Get sophisticated monitoring at a real-world price.
- Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
- The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
- Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
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Vibration sensor can measure G-forces. Vibration sensor takes a simple yet highly effective approach in monitoring maximum and average g-force trends of +/-16G and can sample at up to 5 KHz on all 3 axes. The accelerometer has optional advanced on-board edge computing FFT capabilities. Customized options include vibration, tilt, and shock events. Up to 8 vibration modules can be attached to one transceiver node. The vibration module also includes a temperature sensor.Video Demonstration and Tutorial
Transceiver Node Configuration
Vibration+Temperature Modules: The number of vibration/temperature modules (1-8) connected to the Vibration Transceiver Node can be selected on the vibration module page. Build your quote here: -
Wireless rtd temperature sensor is embedded in ultra-strong magnet to mount the transceiver node to your equipment in seconds. Ideal for monitoring large gearboxes, bearings, and motors for overheating. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This Leap Sensor comes with a fast-to-install split-core AC amp clamp to sense the AC electrical current going to equipment. Amp clamps are a powerful industrial tool to monitor power usage and to monitor equipment for conditions that predict impending failures. A change in AC current to industrial equipment can be an early indication to plan downtime to prevent failures during production. A wide range of amp clamps can be integrated with the Leap system. Contact us with your specific needs.Price for 0-50A AC RMS current transformer. Contact us for pricing on other current transformer options.Contact UsPrices, Quotes, Questions...
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Ideal for monitoring temperature with a non-contact IR sensor. Standard model measures temperatures from -20C to 1000C with a 20:1 field of view. Contact us if you need an application specific wireless sensor with different specifications. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Wireless pressure transceiver integrates with every type of WIKA pressure transducer - 4-20mA, 0-10V, and I2C outputs. This version transmits directly to a cellular tower and does not require a gateway to pass the data to cloud software. Ideal for remote locations or for installations without power for a gateway. The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized dual-D Leap Sensor node battery. No external power source is needed with the 12/24V power supply option. The Leap transceiver node may also be optionally powered by an external voltage source. See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us to find the best combination or let us know which WIKA sensor you would like us to integrate. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This specially-designed wireless temperature sensor has 9 precision RTDs. The entire transceiver node can operate up to 250ºC (482ºF) - the highest-temperature-rated enclosure we offer. The node is less than 1 inch (2.5 cm) thick - able to ride on a wafer or circuit board through a reflow oven. For wafer temperature monitoring, RTD sensors are ultra-thin and small for a fast response to temperature changes. For other applications, virtually any other RTD sensor can be integrated, including pointed insertion probes for meat or food processing. 3-wire configuration on RTDs assures extra accuracy and immunity to the high-temperature environments. Sensor cable lengths can be made to order. Part of the breakthrough Leap Sensors® system. Build your quote here: