Wireless sensor solutions for pharmaceuticals manufacturing. Avoid lost batches with continuous monitoring of critical equipment. Gain insight into key manufacturing processes. Get real-time feedback and alerts via phone, text, or email. Part of the Leap Sensors system for the Industrial IoT.
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This specially-designed wireless temperature sensor has 9 precision RTDs. The entire transceiver node can operate up to 250ºC (482ºF) - the highest-temperature-rated enclosure we offer. The node is less than 1 inch (2.5 cm) thick - able to ride on a wafer or circuit board through a reflow oven. For wafer temperature monitoring, RTD sensors are ultra-thin and small for a fast response to temperature changes. For other applications, virtually any other RTD sensor can be integrated, including pointed insertion probes for meat or food processing. 3-wire configuration on RTDs assures extra accuracy and immunity to the high-temperature environments. Sensor cable lengths can be made to order. Part of the breakthrough Leap Sensors® system. Build your quote here: -
A great way to measure tank level when a non-contact method is required, this sensor mounts inside the lid of a tank, using an ultrasonic signal that bounces of the surface of the liquid to measure its depth. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This unique wireless sensor remotely measures the depth of a liquid in a tank or pond using a submersible pressure sensor. The Leap Sensor transceiver node uses edge computing to convert the pressure measurement to liquid depth. Completely battery-powered - no external power source needed. Optional water- and weather-proof enclosure protects the sensor transceiver node. Optional direct-to-cellular technology for remote locations. Data is sent directly to a cloud server. Contact us for the best combination of pressure sensor and other options for your application. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This unique wireless pressure sensor has the best of both worlds - a mechanical gauge from WIKA integrated into a wireless sensor node. Get the advantages of wireless monitoring alerts, live data, and data storage, while still being able to check current pressure at a glance. Standard WIKA Bourdon tube pressure gauge scale ranges 0 to 1.6 bar to 0 to 400 bar. Other options available. Contact Us to integrate an application-specific pressure sensor with the Leap Sensors wireless system. See the data sheet for detailed specifications. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Wireless transceiver node with an RS485 Modbus RTU interface can read up to 10 Modbus registers to track valuable machine monitoring data. Can be used with almost any Modbus RTU sensor and communication device. Contact us to discuss best options for your application. Connect the transceiver node to a variable frequency drive (VFD) to collect data such as electric current draw, voltage levels, RPM, temperatures, and error conditions. Ideal for predictive maintenance or automated process auditing. Due to the high-power consumption of the Modbus RTU interface, this transceiver node typically uses a external power source to power the node. Battery power is an option if data sampling and transmitting is done every few hours. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Wireless pressure transceiver integrates with every type of WIKA pressure transducer - 4-20mA, 0-10V, and I2C outputs. This version transmits directly to a cellular tower and does not require a gateway to pass the data to cloud software. Ideal for remote locations or for installations without power for a gateway. The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized dual-D Leap Sensor node battery. No external power source is needed with the 12/24V power supply option. The Leap transceiver node may also be optionally powered by an external voltage source. See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us to find the best combination or let us know which WIKA sensor you would like us to integrate. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This groundbreaking sensor integrates a current switch (or other on/off contact) to track machine availability and equipment utilization rate. This sensor is the ideal solution for many applications monitoring on/off, true/false, open/close types of discrete conditions. Edge computing at the sensor node calculates the amount of time electrical current is flowing above a set threshold, as well as the time not running. It then counts the number of transitions, along with the percentage of time equipment is active. The system triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits. A count-reset button on top of the enclosure resets the count at the end of a shift. Resets can also be configured to automatically be triggered at a certain time.- Works as a idle machine sensor, while also tracking 7 manufacturing KPIs, including: machine utilization, production counts, downtime events, OEE, stop counts, total downtime, and total active time.
- Current state of the equipment, up or down, is also displayed.
- Because the sensor node must always be on to detect any transition, it is powered by a 120V wall transformer via jack at the bottom of the enclosure.
- The sensor transceiver node wirelessly transmits the data via a gateway to the Leap SensorManager user software, PLC, or other plant monitoring software.
- Quickly download data to an Excel spreadsheet to use in machine availability calculations, or display the data on your production floor using our custom dashboard option.
- Ideal for monitoring machine utilization and ROI on large capital investments.
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The Pressurized Dew Point (PDP) wireless sensor monitors the dew point temperature inside compressed air lines. Because water condenses at a higher temperature when the air is pressurized, the sensor sends an alert when the temperature inside the air lines is nearing the dew point. This provides the plant maintenance team ample warning to take action to head off major equipment malfunctions and damage. This Leap sensor integrates the Michell Easidew EA2 Moisture Meter. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This vibration and temperature module connects over the CAN bus to the Wireless Motor Monitor transceiver node and send temperature and vibration data. Part of the breakthrough Leap Sensors® system for the IIoT. Build your quote here: -
This Leap wireless transceiver node integrates two standard industrial pressure sensors along with two thermocouples. (Type K is standard, but other types can also be integrated). The sensor is powered by the Leap Sensor device battery with a power supply that can be specified - 12 or 24 volts. No external power source is needed. Contact us to let us help you make your selected pressure sensors and thermocouples wireless. Part of the breakthrough Leap Sensors® system. Build your quote here: Contact us for pricing for your unique configuration. -
Ideal for monitoring temperature with a non-contact IR sensor. Standard model measures temperatures from -20C to 1000C with a 20:1 field of view. Contact us if you need an application specific wireless sensor with different specifications. Part of the breakthrough Leap Sensors® system. Build your quote here: -
The Leap wireless flood detection transceiver utilizes an orange-colored liquid sensing cable that can cover a large area. If water contacts the cable, at any point along its length, the Leap wireless sensor will report that a liquid is present. The software can be configured to send text, email, and telephone alerts when water is detected. A configuration screen allows for entering saturation levels to report the level of wetness. Contact us with questions or to request a custom length of the water detecting cable. Part of the breakthrough Leap Sensors® system. Build your quote here: -
The Leap wireless pressure transceiver can integrate with every type differential pressure switch with a "dry contact" switch output. The differential pressure switch featured with this product is a Cleveland Controls Air Sensing Switch, HVAC/General Purpose Type, 0.02 to 0.8 Differential (In. WC). Contact us to find the best combination or let us know which pressure switch you would like us to integrate. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Integrate any sensor with an RS485, RS485 Modbus, or RS232 output into the Leap Sensors system to convert it to a wireless sensor. The sensor is powered by the battery in the Leap transceiver node with a power supply that can be specified from 3.6V to 24 volts. No external power source is needed. Contact us to let us help you make your selected RS485 or RS232 sensor wireless. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Ultra-low temperature (ULT) sensor system gives continuous remote monitoring of the internal temperature of ultra-low temperature (ULT) freezers. Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This remote monitoring system for ULT freezers is designed with key features exclusive to Leap Sensors:- High accuracy RTD sensing at ultra low temperatures - as low as -196ºC (-320ºF).
- Temperature probe is verified and calibrated at 3 points: -60ºC, -40ºC, and +5ºC (-76ºF, -40ºF, and +41ºF)
- Optional industrial door-open sensor helps troubleshoot temperature alerts, as well as tracking each time the door is opened. Time that door is left open is reported - and alarms can be set on excessive door-open time.
- Optional wall transformer powers the sensor and also alerts power outages. On-board battery backup assures sensor node operation during power outages.
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Coming Soon. Contact us for details.
This Leap vibration and temperature device node could not be easier to install. The ultra-strong magnet mounts the device node to the equipment in seconds. Vibration and temperature is conducted through the magnet to the accelerometer and temperature sensor. Ideal for monitoring large gearboxes, bearings, and motors to detect impending failures. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Wireless rtd temperature sensor is embedded in ultra-strong magnet to mount the transceiver node to your equipment in seconds. Ideal for monitoring large gearboxes, bearings, and motors for overheating. Part of the breakthrough Leap Sensors® system. Build your quote here: -
The Leap wireless transceiver can integrate with most sensors with a CAN bus interface. The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts. No external power source is needed. Contact us to let us help you make your selected CAN bus sensor wireless. Part of the breakthrough Leap Sensors® system. Contact us with the details of the CAN sensor that you want to integrate with the Leap wireless sensor system. Build your quote here: -
The Leap wireless pressure transceiver can integrate with every type of sensor with an I2C output. The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts. No external power source is needed. Contact us to let us help you make your selected I2C sensor wireless. Part of the breakthrough Leap Sensors® system. Contact us with the details of the I2C that you want to attach to the Leap Transceiver Node. Build your quote here: -
The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 5 V output. The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts. No external power source is needed. Contact us to let us help you make your selected 0 - 5 V sensor wireless. Part of the breakthrough Leap Sensors® system. Build your quote here: -
The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 10 V output. The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts. No external power source is needed. Contact us to let us help you make your selected 0 - 10 V sensor wireless. Part of the breakthrough Leap Sensors® system. Build your quote here: -
The Leap wireless 4-20 mA transceiver node can integrate with every type of sensor with a 4-20mA output.Configured to Your Exact Application
The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery. No external power source is needed with the 12/24V power supply option (LP-1PXX). See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us to let us help you make your selected 4-20 mA sensor wireless. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This Leap wireless transceiver node can integrate any off-the-shelf PRT or RTD Temperature sensor. The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery. No external power source is needed with the 12/24V power supply option (LP-1TXX). See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us for help integrating the best sensor probe for your application. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This very unique wireless sensor works by comparing the readings from one device node to another user-selected device node - then reporting the local pressure, local temperature - then differential pressure and temperature as compared to a user selected sensor. For example, sensor A is located outside at ambient temperature and pressure. Sensor B is located in a clean room under positive pressure and Sensor C is located in a different part of the cleanroom under a higher positive pressure. Sensor B could be configured to report its pressure and temperature and the differential pressure between Sensor B and Sensor A. (See the screen shot). Sensor C could be configured to report its pressure and temperature and the differential pressure and temperature between sensor C and sensor B. Sensor readings are reported in PSIA. Leverage the Leap SensorManager software to send text, email, or telephone alerts when a pressure, temperature, or delta-pressure or delta-temperature threshold is exceeded. Integrate the data from the differential pressure sensors into other software using our web-based API, Modbus, DNP3, or other data interface protocols. The wireless sensor can be configured with pressure sensors that have different ranges, resolutions, and accuracies for different applications. See the specification below for more information on the different options. Pressure sensors can be configured to specific applications. The pressure and temperature sensors in the photos have the pressure and temperature sensor sealed inside the enclosure with a pressure port in the back of the enclosure. Part of the breakthrough Leap Sensors® system. Build your quote here: