- High accuracy RTD sensing at ultra low temperatures - as low as -196ºC (-320ºF).
- Temperature probe is verified and calibrated at 3 points: -60ºC, -40ºC, and +5ºC (-76ºF, -40ºF, and +41ºF)
- Optional industrial door-open sensor helps troubleshoot temperature alerts, as well as tracking each time the door is opened. Time that door is left open is reported - and alarms can be set on excessive door-open time.
- Optional wall transformer powers the sensor and also alerts power outages. On-board battery backup assures sensor node operation during power outages.
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Ultra-low temperature (ULT) sensor system gives continuous remote monitoring of the internal temperature of ultra-low temperature (ULT) freezers. Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This remote monitoring system for ULT freezers is designed with key features exclusive to Leap Sensors: -
Track production counts, downtime events, OEE, stop counts, total downtime, and line rate using just a wireless photo eye sensor and our proprietary edge node logic. Works as a conveyor belt stop sensor, while also tracking 10 manufacturing KPIs. The sensor transceiver node wirelessly transmits the data across the production floor to a gateway, which collects the data and passes it to the Leap SensorManager user software, PLC, or other plant monitoring software. Quickly download data to an Excel spreadsheet to analyze downtime.- Calculates the time between each product's pass to identify when downtime occurs and its duration.
- Triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits.
- Count-reset button on top of the enclosure resets the count at the end of a shift.
- Displays current state of the line, up or down.
- Tracks line rate, total downtime and uptime along with Overall Equipment Effectiveness (OEE) since the last count reset.
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This groundbreaking sensor integrates a current switch (or other on/off contact) to track machine availability. This sensor is the ideal solution for many applications monitoring on/off, true/false, open/close types of discrete conditions. Edge computing at the sensor node calculates the amount of time electrical current is flowing above a set threshold, as well as the time not running. It then counts the number of transitions, along with the percentage of time equipment is active. The system triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits. A count-reset button on top of the enclosure resets the count at the end of a shift. Resets can also be configured to automatically be triggered at a certain time.- Works as a idle machine sensor, while also tracking 7 manufacturing KPIs, including: machine utilization, production counts, downtime events, OEE, stop counts, total downtime, and total active time.
- Current state of the equipment, up or down, is also displayed.
- Because the sensor node must always be on to detect any transition, it is powered by a 120V wall transformer via jack at the bottom of the enclosure.
- The sensor transceiver node wirelessly transmits the data via a gateway to the Leap SensorManager user software, PLC, or other plant monitoring software.
- Quickly download data to an Excel spreadsheet to use in machine availability calculations, or display the data on your production floor using our custom dashboard option.
- Ideal for monitoring machine utilization and ROI on large capital investments.
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This groundbreaking sensor node integrates a discrete pulse flow meter to count units of flow (i.e. gallons, liters, etc) as liquid flows through a line. Unit can also be used as an incremental encoder for monitoring machinery speeds and total output. The transceiver node times individual pulses and their accumulated counts as they occur. It then uses edge computing to determine current flow rates and total volume of liquid passing through the meter. The edge logic also identifies when flow has stopped, duration of flow events, and duration of stop events. For ease of analysis, the node calculates both instantaneous rate of flow and its duration since the last sensor data reset, as well as a value to indicate if flow is currently occurring.- Monitors 11 different output variables, such as pulses, flow rate, total pulses, total volume, etc. See specifications for more details.
- Transceiver node is powered by a 120V wall transformer that plugs into a jack on the bottom of the enclosure (no battery powered options available.) Data is transmitted wirelessly via a gateway to the software.
- Connects to the Leap Wireless Sensor System with a secure 2.4GHz, FCC-certified radio.
- Count-reset button on top of the node enclosure resets the total flow at the end of a measurement period. Users can also set automated resets based on time of day.
- This unit is a variation of the Leap production counter, with modifications to account for flow measurement and volume totals.
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This unique motor sensor combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure. Receive alerts via text, email, or phone. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes.Video Demonstration and Tutorial - Wireless Motor and Rotating Equipment Sensor - Vibration, Temperature, Electric Current
- The only system currently available that combines all three types sensors on one transceiver node. Get sophisticated monitoring at a real-world price.
- Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
- The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
- Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
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This wireless sensor communicates via a cellular transmission for remote temperature & flood monitoring. The internal antenna keeps the transceiver node small and resistant to damage. Sensor transceiver node combines standard mini k-type thermocouple connector for temperature sensing (wide temperature range) and a water sensor for flood detection. No gateway required – ideal for remote locations where standard sensors won’t work. Sensor node transmits via cellular link directly to cloud-based user interface. Receive alerts by email or text. “Practically battery-free”™ - Long battery life (up to 10 years, depending on application & transmission interval). Customize to your specific needs, including options to transmit only when designated thresholds are exceeded. Part of the breakthrough Leap Sensors system. Build your quote here: -
This Leap Sensor comes with a fast-to-install split-core AC amp clamp to sense the AC electrical current going to equipment. Amp clamps are a powerful industrial tool to monitor power usage and to monitor equipment for conditions that predict impending failures. A change in AC current to industrial equipment can be an early indication to plan downtime to prevent failures during production. A wide range of amp clamps can be integrated with the Leap system. Contact us with your specific needs.Price for 0-50A AC RMS current transformer. Contact us for pricing on other current transformer options.Contact UsPrices, Quotes, Questions...
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Wireless transceiver node integrates from 2 up to 12 standard thermocouples to one wireless sensor node. Every thermocouple type is supported (K-type, T-type, B-type, J-type, S-type, N-type.) Ideal for multi-point monitoring of extreme low or high temperatures. Select from a wide range of off-the-shelf thermocouples and integrate up to 12 of them to one node with a standard mini bladed connector. Contact us to find the best thermocouple configuration that is the best fit for your application. Part of the breakthrough Leap Sensors® system. Build your quote here: -
One of our most popular sensors, the wireless transceiver node can integrate 2 to 12 standard RTD or PRT temperature sensors. Ideal for applications that need temperature monitoring of multiple items, or temperature gradients across a large area. Select from a wide range of off-the-shelf precision RTD or PRT temperature sensors. 3-wire configuration assures high accuracy. Contact us to find the temperature sensor configuration that is the best fit for your application. PRT RTD temperature senors priced separately. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This unique Leap wireless sensor attaches to the top of a silicon wafer for fabrication process monitoring. It is less than 5mm thick, so it fits in wafer processing ovens and other critical fab equipment. The sensor has 9 ultra-small, high-accuracy RTD sensors that are adhered to the surface of the wafer, giving you better accuracy than a wireless thermocouple wafer sensor (tc wafer sensor).- 3-wire RTD connection supports long cables while maintaining temperature accuracy during rapid heating.
- The entire sensor is rated to operate up to at least 125ºC (257ºF).
- Readings as fast as every 10 seconds for each of the 9 sensors.
- Field replaceable batteries.
- Data logging capability when the transceiver node is not linked to a gateway.
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This specially-designed wireless temperature sensor has 9 precision RTDs. The entire transceiver node can operate up to 250ºC (482ºF) - the highest-temperature-rated enclosure we offer. The node is less than 1 inch (2.5 cm) thick - able to ride on a wafer or circuit board through a reflow oven. For wafer temperature monitoring, RTD sensors are ultra-thin and small for a fast response to temperature changes. For other applications, virtually any other RTD sensor can be integrated, including pointed insertion probes for meat or food processing. 3-wire configuration on RTDs assures extra accuracy and immunity to the high-temperature environments. Sensor cable lengths can be made to order. Part of the breakthrough Leap Sensors® system. Build your quote here: