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  • wireless downtime monitor and wireless production counter
    Improve factory visibility and efficiency with a wireless production counter sensor designed for real-time production tracking and production monitoring. This industrial counting sensor counts each unit moving along a conveyor or production line that passes by using a photo eye or proximity sensor, functioning as a reliable product counter and production counter for manufacturing operations. It uses our proprietary edge logic to record outputs, providing accurate production data without manual input.
    • Calculates the time between each product's pass to identify when downtime occurs and its duration.
    • Displays current state of the line, up or down.
    • Real-time manufacturing tracking triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits.
    • Easy installation – 5 minutes to set up.
    • Count-reset button on top of the enclosure resets the count at the end of a shift.
    • Functions as a production monitoring system, tracking 10 manufacturing KPIs, including: machine utilization, product counts, downtime events, OEE, stop counts, total downtime, and total active time.
    Whether used as a standalone production line counter or as part of a larger production tracking system, this wireless sensor delivers a simple and scalable solution for modern industrial production environments.   Part of the breakthrough Leap Sensors® system.   Photo eye or proximity sensors are configured to each application. Add approximately $175. Build your quote here:
  • wireless sensor machine activity and downtime and machine utilization
    Reduce manufacturing downtime and gain real-time visibility into production performance with this wireless machine downtime monitoring system. This groundbreaking sensor delivers accurate machine downtime tracking, uptime measurement, and automated alerts to help teams respond faster, improve equipment utilization, and drive measurable downtime reduction.
    • Also monitors seven manufacturing KPIs, including: machine utilization, current state (up or down), downtime events, OEE, stop counts, total downtime, and total active time.
    • Simple, streamlined installation; software detects the sensor automatically.
    • Reset count at the end of a shift or configure triggers to reset automatically.
    • Display the data on your production floor using our custom dashboard option.
    • Ideal for monitoring machine utilization and ROI on large capital investments.
    By continuously monitoring machine activity and inactivity, the system provides the data needed to reduce machine downtime, improve OEE, and support continuous improvement initiatives across your facility.   Part of the breakthrough Leap Sensors® system.   Split core adjustable amp clamp switch sensors are configured to each application. Add approximately $175. For applications that simply monitor a relay contact or other on/off switch, we can provide a simple cable connection. Build your quote here:
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