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This unique motor sensor combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure. Receive alerts via text, email, or phone. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes.
Video Demonstration and Tutorial - Wireless Motor and Rotating Equipment Sensor - Vibration, Temperature, Electric Current
- The only system currently available that combines all three types sensors on one transceiver node. Get sophisticated monitoring at a real-world price.
- Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
- The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
- Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
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This Leap Sensor comes with a fast-to-install split-core AC amp clamp to sense the AC electrical current going to equipment. Amp clamps are a powerful industrial tool to monitor power usage and to monitor equipment for conditions that predict impending failures. A change in AC current to industrial equipment can be an early indication to plan downtime to prevent failures during production. A wide range of amp clamps can be integrated with the Leap system. Contact us with your specific needs.Price for 0-50A AC RMS current transformer. Contact us for pricing on other current transformer options.Contact Us
Prices, Quotes, Questions...
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This optional current transformer can be connected to the wireless Motor Monitor Transceiver Node to detect a rise in current that in indicative of a failing machine. Designed specifically for use in a machine condition based monitoring system as part of a condition based maintenance program. Part of the breakthrough Leap Sensors® system for the IIoT. Price is for a 0-50A AC split core current transformer. Let us know if you need a current transformer with a higher rating. Build your quote here:
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This groundbreaking sensor integrates a current switch (or other on/off contact) to track machine availability and equipment utilization rate. This sensor is the ideal solution for many applications monitoring on/off, true/false, open/close types of discrete conditions. Edge computing at the sensor node calculates the amount of time electrical current is flowing above a set threshold, as well as the time not running. It then counts the number of transitions, along with the percentage of time equipment is active. The system triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits. A count-reset button on top of the enclosure resets the count at the end of a shift. Resets can also be configured to automatically be triggered at a certain time.
- Works as a idle machine sensor, while also tracking 7 manufacturing KPIs, including: machine utilization, production counts, downtime events, OEE, stop counts, total downtime, and total active time.
- Current state of the equipment, up or down, is also displayed.
- Because the sensor node must always be on to detect any transition, it is powered by a 120V wall transformer via jack at the bottom of the enclosure.
- The sensor transceiver node wirelessly transmits the data via a gateway to the Leap SensorManager user software, PLC, or other plant monitoring software.
- Quickly download data to an Excel spreadsheet to use in machine availability calculations, or display the data on your production floor using our custom dashboard option.
- Ideal for monitoring machine utilization and ROI on large capital investments.
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A true leap advancement in wireless sensing, our multisensor node will support large number of sensors of different types on one Leap transceiver node.
- Select the combination of sensors that are needed for your application.
- Universal design platform means cost-effective prototyping, low-volume sensor production, and short design lead times.
- Monitor several sensors at one location on a machine.
- Multiple sensors per sensor node is more cost-efficient.