Industrial Grade Wireless Flow Sensor, In-Line, Pulse Counter

$549.00

This groundbreaking sensor node integrates a discrete pulse flow meter to count units of flow (i.e. gallons, liters, etc) as liquid flows through a line. Unit can also be used as an incremental encoder for monitoring machinery speeds and total output.

The transceiver node times individual pulses and their accumulated counts as they occur. It then uses edge computing to determine current flow rates and total volume of liquid passing through the meter. The edge logic also identifies when flow has stopped, duration of flow events, and duration of stop events. For ease of analysis, the node calculates both instantaneous rate of flow and its duration since the last sensor data reset, as well as a value to indicate if flow is currently occurring.

  • Monitors 11 different output variables, such as pulses, flow rate, total pulses, total volume, etc. See specifications for more details.
  • Transceiver node is powered by a 120V wall transformer that plugs into a jack on the bottom of the enclosure (no battery powered options available.) Data is transmitted wirelessly via a gateway to the software.
  • Connects to the Leap Wireless Sensor System with a secure 2.4GHz, FCC-certified radio.
  • Count-reset button on top of the node enclosure resets the total flow at the end of a measurement period. Users can also set automated resets based on time of day.
  • This unit is a variation of the Leap production counter, with modifications to account for flow measurement and volume totals.

Contact us to find the flow meter sensor that best fits your application.

 

Part of the breakthrough Leap Sensors® system.

 

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Description

Leap Sensors are specially designed to easily adapt to your specific needs. If this isn’t exactly what you need, please contact us.

Wireless In-Line Pulse Flow Sensor Specifications

The Leap wireless pulse-counting flow sensor can be integrated with a wide range in-line flow sensors that have a pulse output. These include meters with dry contact relays, reed switches, and Hall-effect sensors. Also works with discrete encoder outputs.

Common flow meter styles that work with this node include:

  • Flow meters that include a visible gauge with multiple dials with a magnet on the smallest dial. These meters are commonly used by water utilities and for industrial measure of liquid volumes over time. Adding a Leap node allows customers to collect a rich history of flow events and volumes over time, and remotely monitor this style of gauge.
  • Multi jet meters with only a digital output. Typically, these types of gauges provide very precise measures of flow and volume with pulse rates of 10-30 per second for every liter of flow per minute.
  • Separately powered flow meters with displays and pulse outputs. Pulse outputs allow for remote monitoring and time-stamped flow history.
  • Digital absolute encoders used in non-flow applications, like measuring the speed of a production process. The same logic applies, but different names can be substituted for the unique qualities of the application.

Contact Us to integrate an application-specific pressure sensor with the Leap Sensors wireless system.

Edge Node Configuration and Data

  • The node “counts” the pulses. The configuration menu in the Leap software converts each pulse to X liters of liquid flow (per pulse).
  • Node can be configured to determine the amount of time to determine when flow has stopped after a break in incoming pulses.
  • Choose the appropriate units of measurement for your preference (liters, gallons, etc.)
  • The node uses edge computing to count or calculate the following values:
    • Pulses: the count of the physical pulses received from the flow meter during the current flow event.
    • Rate: the current flow rate over the latest sample interval
    • Volume: the volume of flow during the current flow event
    • Total Pulses: the total number of physical pulses since the last time the node was reset.
    • Total Rate: the average rate of flow over all the time since the node was last reset.
    • Total Volume: the total amount of flow since the last time the node was reset.
    • Total Time Flowing: the total amount of time the meter sensed flow since the node was reset.
    • Total Time Stopped: the total amount of time that no flow was detected since the node was reset.
    • Time Since Started: the amount of time that the current flow event has been active
    • Time Since Stopped: the amount of time there has been no flow since flow was last detected
    • Flowing: ON when flow is detected, OFF when flow is not detected.
  • Counts, rates, volumes and times can be reset from a button on the node, or reset remotely from the Leap interface, or configured to reset up to 4 different scheduled times per day.
  • Time stamped data can be stored periodically based on time or based on changes in status between flowing and non-flowing.
  • Names and descriptions can be changed to match user preferences or to match with details of a specific application. For example, with an encoder on a production line, line speed might be more appropriate than flow, and length might be more appropriate than volume.
  • Pulses can be monitored at rates of up to 1000 pulses per second.

*Custom-ordered leap sensors are available with a direct-to-cellular option where no gateway is needed and the data is sent directly to a cloud server. Contact us for more information.

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The wireless in-line pulse counter flow sensor is ideal for:

  • Monitoring irrigation lines
  • Monitoring cooling systems
  • Filtration systems monitoring
  • Monitoring water flow or other liquids
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