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Wireless sensors for production monitoring. With continuous monitoring, gain insight into critical manufacturing processes. Get real-time feedback and alerts via phone, text, or email. Part of the Leap Sensors system for the Industrial IoT.

  • This very unique wireless sensor works by comparing the readings from one device node to another user-selected device node - then reporting the local pressure, local temperature - then differential pressure and temperature as compared to a user selected sensor. For example, sensor A is located outside at ambient temperature and pressure.  Sensor B is located in a clean room under positive pressure and Sensor C is located in a different part of the cleanroom under a higher positive pressure.  Sensor B could be configured to report its pressure and temperature and the differential pressure between Sensor B and Sensor A.  (See the screen shot).  Sensor C could be configured to report its pressure and temperature and the differential pressure and temperature between sensor C and sensor B. Sensor readings are reported in PSIA. Leverage the Leap SensorManager software to send text, email, or telephone alerts when a pressure, temperature, or delta-pressure or delta-temperature threshold is exceeded. Integrate the data from the differential pressure sensors into other software using our web-based API, Modbus, DNP3, or other data interface protocols. The wireless sensor can be configured with pressure sensors that have different ranges, resolutions, and accuracies for different applications. See the specification below for more information on the different options. Pressure sensors can be configured to specific applications.  The pressure and temperature sensors in the photos have the pressure and temperature sensor sealed inside the enclosure with a pressure port in the back of the enclosure.
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    This Leap wireless sensor has eight standard mini thermocouple connectors that can connect to any type of thermocouple (type K is standard). Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many harsh industrial applications.
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  • This Leap wireless sensor has two standard mini thermocouple connectors that can connect to any thermocouple.(Standard products comes with K-Type thermocouples). Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many industrial applications - and is one of our most popular industrial wireless sensors.
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      Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless sensor has two standard mini thermocouple connectors that can connect to any K-type thermocouple.  It comes in an all-metal enclosure with electronics and batteries rated to 125C. Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many harsh industrial applications.
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  • This highly versatile industrial sensor supports 9 miniature, low-mass precision RTD temperature sensors connected to a high-temperature transceiver node in an industrial enclosure.
    • 3-wire RTD connection supports long cables while also maintaining high temperature accuracy.
    • The entire sensor is rated to operate up to at least 125C (257F).
    • Readings as fast as every 3 seconds for each of the 9 sensors.
    • Data logging capability when the transceiver node is not linked to a gateway.
    Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This unique Leap wireless sensor attaches to the top of a silicon wafer for fabrication process monitoring. It is less than 5mm thick, so it fits in wafer processing ovens and other critical fab equipment. The sensor has 9 ultra-small, high-accuracy RTD sensors that are adhered to the surface of the wafer, giving you better accuracy than a wireless thermocouple wafer sensor (tc wafer sensor).
    • 3-wire RTD connection supports long cables while maintaining temperature accuracy during rapid heating.
    • The entire sensor is rated to operate up to at least 125C (257F).
    • Readings as fast as every 3 seconds for each of the 9 sensors.
    • Field replaceable batteries.
    • Data logging capability when the transceiver node is not linked to a gateway.
    This wireless sensor is ideal for monitoring:
    • Silicon wafer processing
    • Temperature chuck testing/verification
    • Scientific experiments
    • Paint and coatings curing
    • Temperature profiling over a surface
    Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Vibration sensor can measure G-forces . Vibration sensor takes a simple yet highly effective approach in monitoring maximum and average g-force trends of +/-16G and can sample at up to 5 KHz on all 3 axes. The accelerometer has optional advanced on-board edge computing FFT capabilities. Customized options include vibration, tilt, and shock events. Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of WIKA pressure transducer - 4-20mA, 0-10V, and I2C outputs. Contact us to find the best combination or let us know which WIKA sensor you would like us to integrate. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Thermocouple Temperature - Vibration - Amp Clamp Electrical Current This breakthrough sensor monitors 3 separate motors (or other rotating equipment such as bearings or gearboxes) and combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure, and receive alerts via text and/or email. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes. This motor condition monitoring sensor is ideal for an IoT predictive maintenance program/cbm maintenance.
    • Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
    • The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
    • Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
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      Part of the breakthrough Leap Sensors® system for the IIoT.   Build your quote here:
  • See the video demonstration below

    This groundbreaking sensor integrates proximity sensors to count products as they come off the production line. A count-reset button on top of the enclosure resets the count at the end of a shift. With edge computing, the sensor also calculates the time between each product's pass to identify when downtime occurs and its duration. It can then trigger text, email, and telephone alerts when the downtime exceeds certain user-set limits. Set email, text, and telephone alerts when downtime time limits are exceeded (with internet-connected systems). The sensor transmits the data wirelessly across the production floor to a gateway that collects the data and passes the data to the Leap SensorManager user software, PLC, or other plant monitoring software. Data can quickly be downloaded to an Excel spreadsheet to analyze downtime.
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  • The Leap wireless thermowell sensor can integrate 1 to 9 PT100 thermowells. See our standard offerings below. Contact us if you need a different temperature probe. Part Numbers: LBI0-xT04 - 4" probe, LBI0-xT05 - 6" probe, LBI0-xT06 - 12" probe.   x=number of thermowells. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless transceiver node can integrate any off-the-shelf PRT or RTD Temperature sensor. Contact us for help integrating the best sensor probe for your application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This unique motor sensor combines 3 different sensor in one multi-sensor node: temperature, vibration, and 3-phase electrical current. Continually monitor these key predictors of motor failure and get text and or email alerts. Avoid costly downtime. This motor condition monitoring sensor is ideal for a predictive maintenance program.
    • Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets. Current sensor is a split-core amp clamp.
    • The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
    • Store data & manage alerts with our SensorManager.com software, or integrate into your own SCADA or other software.
    Data Sheet
      Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes. Contact us to find the best strain sensor configuration for your specific application.
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      Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless strain sensor can integrate with nearly every type of strain sensor.
    Data Sheet
      Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless strain sensor can integrate with nearly every type of strain sensor.
    Data Sheet
      Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Wireless transceiver node designed to integrate with all types of load cell sensors.
    Data Sheet
      Contact us to find the best load cell configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Sensor transceiver node designed to integrate with all types of pins to monitor weight and force on pulleys and rollers.
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      Contact us to find the best load pin configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with a 4-20mA output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts.  No external power source is needed.
    Data Sheet
      Contact us to let us help you make your selected 4-20 mA sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 10 V output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts.  No external power source is needed.
    Data Sheet
      Contact us to let us help you make your selected 0 - 10 V sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 5 V output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts.  No external power source is needed.
    Data Sheet
      Contact us to let us help you make your selected 0 - 5 V sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with an I2C output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts.  No external power source is needed.
    Data Sheet
      Contact us to let us help you make your selected I2C sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless transceiver can integrate with most sensors with a CAN bus interface.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts.  No external power source is needed.
    Data Sheet
      Contact us to let us help you make your selected CAN bus sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Wireless temperature sensor with ultra-strong magnet mounts the transceiver node to your equipment in seconds. Temperature is conducted through the magnet to the temperature sensor. Ideal for monitoring large gearboxes, bearings, and motors for overheating. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap vibration and temperature device node could not be easier to install. The ultra-strong magnet mounts the device node to the equipment in seconds.  Vibration and temperature is conducted through the magnet to the accelerometer and temperature sensor. Ideal for monitoring large gearboxes, bearings, and motors to detect impending failures. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Integrate any sensor with an RS485, RS485 Modbus, or RS232 output into the Leap Sensors system to convert it to a wireless sensor. The sensor is powered by the battery in the Leap transceiver node with a power supply that can be specified from 3.6V to 24 volts. No external power source is needed. Contact us to let us help you make your selected RS485 or RS232 sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type differential pressure switch with a "dry contact" switch output. The differential pressure switch featured with this product is a Cleveland Controls Air Sensing Switch, HVAC/General Purpose Type, 0.02 to 0.8 Differential (In. WC). Contact us to find the best combination or let us know which pressure switch you would like us to integrate. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Ideal for monitoring temperature with a non-contact IR sensor. Standard model measures temperatures from -20C to 1000C with a 20:1 field of view. Contact us if you need an application specific wireless sensor with different specifications. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Wireless differential pressure gauge monitors at low pressure levels. This powerful sensor can be used alongside or as a replacement for Magnehelic gauges when continuous wireless monitoring and alerts are needed. Ideal for monitoring HVAC filters, exhaust blowers, and differential pressure across clean rooms. Standard pressure ranges are 0 - 4 in of H20 and 0 - 27.7 in H2O.
    Data Sheet
      Part of the breakthrough Leap Sensors® system.    Build your quote here:
  • This unique ultra-thin Leap wireless sensor attaches to the top of a silicon wafer for fabrication process monitoring. It is less than 4mm thick, so it fits in wafer processing ovens and other critical fab equipment. The sensor has 9 ultra-small, high-accuracy RTD sensors that are adhered to the surface of the wafer, giving you better accuracy than a wireless thermocouple wafer sensor (tc wafer sensor).
    • 3-wire RTD connection supports long cables while maintaining temperature accuracy during rapid heating.
    • The entire sensor is rated to operate up to at least 125C (257F).
    • Readings as fast as every 3 seconds for each of the 9 sensors.
    • Field replaceable batteries.
    • Data logging capability when the transceiver node is not linked to a gateway.
    This wireless sensor is ideal for monitoring:
    • Silicon wafer processing
    • Temperature chuck testing/verification
    • Scientific experiments
    • Paint and coatings curing
    • Temperature profiling over a surface
    Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Available Q1 2022

    The Leap wireless pressure transceiver integrates with any WIKA PGT21 mechanical pressure gauge.  The sensor is powered by the Leap Sensor device battery.  No external power source is needed. Contact us to let us help you make your selected pressure gauge wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Wireless transceiver node designed to integrate with any ring force transducer that has one of these outputs: mV/V, 4-20 mA, or 0-10V.  The Leap transceiver node provides power to the ring force transducer. Ideal for monitoring preloads, testing equipment, clamping forces, and remote ongoing force and load monitoring. Contact us to find the best ring force transducer configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless transceiver node integrates two standard industrial pressure sensors along with two thermocouples.  (Type K is standard, but other types can also be integrated). The sensor is powered by the Leap Sensor device battery with a power supply that can be specified - 12 or 24 volts.  No external power source is needed.
    Data Sheet
      Contact us to let us help you make your selected pressure sensors and thermocoples wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Put all of your most important sensor data and graphs on one page with the Dashboard option in the Leap software. Dashboards can be configured for you by the Phase IV Engineering team - or select the option to configure your own dashboards.
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