Production Monitoring Sensors

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Wireless sensors for production monitoring. With continuous monitoring, gain insight into critical manufacturing processes. Get real-time feedback and alerts via phone, text, or email. Part of the Leap Sensors system for the Industrial IoT.

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  • This groundbreaking sensor integrates proximity sensors to count products as they come off the production line. A count-reset button on top of the enclosure resets the count at the end of a shift. wireless production counter video demonstration With edge computing, the sensor also calculates the time between each product's pass to identify when downtime occurs and its duration. It can then trigger text, email, and telephone alerts when the downtime exceeds certain user-set limits. Set email, text, and telephone alerts when downtime time limits are exceeded (with internet-connected systems). The sensor transmits the data wirelessly across the production floor to a gateway that collects the data and passes the data to the Leap SensorManager user software, PLC, or other plant monitoring software. Data can quickly be downloaded to an Excel spreadsheet to analyze downtime.
    Data Sheet
      Part of the breakthrough Leap Sensors® system. Proximity sensors are configured to each application.  Add approximately $175 for the proximity sensors. Build your quote here:

Frequently Asked Questions about Production Monitoring

There is a push-button on the node enclosure that will zero the count.

The electro-optic sensors that detect the boxes require wall power to “watch” all the time.  The data from the device node is transmitted wirelessly to the gateway.

Yes.  The production counter takes a time reading between each box that goes by.  You can set telephone, text, and email alerts if the time between the boxes exceeds a certain amount of time.  You can set that downtime alarm limit in the software configuration screen.  You can have the message set to anyone.

Common Applications for Production Monitoring

  • Wireless production counter
  • Wireless downtime monitor
  • Wireless downtime alert system
  • Line rate sensor wireless
  • Line counter wireless sensor
  • Downtime alert system
  • Wireless sensor for downtime
  • Wireless sensor for production count
  • Wireless pulse counter
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