Specialized Applications

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  • wireless linear position crackmeter
    Sensor transceiver node designed to integrate with a wide range of linear position sensors and crack monitors with common outputs such as 0-5V, 4-20 mA, and RS485. The crack monitor is powered from the battery in the Leap transceiver node. When combined with a wireless transmitter, these sensors are very effective at monitoring changes in cracks or other movement over time in remote locations.     Part of the breakthrough Leap Sensors® system.   The linear sensor that meets your specific requirements will be integrated and tested with this device node. Contact us to find the best linear position configuration for your specific application. This external linear crack sensor is not included in this price but will be included in a final quote. Build your quote here:
  • wireless downtime monitor and wireless production counter
    Improve factory visibility and efficiency with a wireless production counter sensor designed for real-time production tracking and production monitoring. This industrial counting sensor counts each unit moving along a conveyor or production line that passes by using a photo eye or proximity sensor, functioning as a reliable product counter and production counter for manufacturing operations. It uses our proprietary edge logic to record outputs, providing accurate production data without manual input.
    • Calculates the time between each product's pass to identify when downtime occurs and its duration.
    • Displays current state of the line, up or down.
    • Real-time manufacturing tracking triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits.
    • Easy installation – 5 minutes to set up.
    • Count-reset button on top of the enclosure resets the count at the end of a shift.
    • Functions as a production monitoring system, tracking 10 manufacturing KPIs, including: machine utilization, product counts, downtime events, OEE, stop counts, total downtime, and total active time.
    Whether used as a standalone production line counter or as part of a larger production tracking system, this wireless sensor delivers a simple and scalable solution for modern industrial production environments.   Part of the breakthrough Leap Sensors® system.   Photo eye or proximity sensors are configured to each application. Add approximately $175. Build your quote here:
  • wireless sensor machine activity and downtime and machine utilization
    Reduce manufacturing downtime and gain real-time visibility into production performance with this wireless machine downtime monitoring system. This groundbreaking sensor delivers accurate machine downtime tracking, uptime measurement, and automated alerts to help teams respond faster, improve equipment utilization, and drive measurable downtime reduction.
    • Also monitors seven manufacturing KPIs, including: machine utilization, current state (up or down), downtime events, OEE, stop counts, total downtime, and total active time.
    • Simple, streamlined installation; software detects the sensor automatically.
    • Reset count at the end of a shift or configure triggers to reset automatically.
    • Display the data on your production floor using our custom dashboard option.
    • Ideal for monitoring machine utilization and ROI on large capital investments.
    By continuously monitoring machine activity and inactivity, the system provides the data needed to reduce machine downtime, improve OEE, and support continuous improvement initiatives across your facility.   Part of the breakthrough Leap Sensors® system.   Split core adjustable amp clamp switch sensors are configured to each application. Add approximately $175. For applications that simply monitor a relay contact or other on/off switch, we can provide a simple cable connection. Build your quote here:
  • wireless motor sensor temperature vibration current
    This unique motor sensor combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure. Receive alerts via text, email, or phone. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes.
    • The only system currently available that combines all three types sensors on one transceiver node. Get sophisticated monitoring at a real-world price.
    • Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
    • The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
    • Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
    This motor condition monitoring sensor is ideal for an IoT predictive maintenance program or condition-based monitoring & maintenance.   Part of the breakthrough Leap Sensors® system for the IIoT. Build your quote here:
  • wireless inclinometer in place mems
    Using in-place MEMS inclinometer technology, monitor slippage in embankments, piers, abutments, and retaining walls, etc. Ideal for structural health monitoring of critical infrastructure. The Leap wireless transceiver node powers the inclinometer from its on-board battery and converts the signal to a wireless transmission. Wide range of output signals from inclinometers are supported: RS485 Modbus, 0-5V, 4-20 mA, and others. Contact us to find the best configuration for your specific application.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless cellular flood and temperature sensor
    This wireless sensor communicates via a cellular transmission for remote temperature & flood monitoring. The internal antenna keeps the transceiver node small and resistant to damage. Sensor transceiver node combines standard mini k-type thermocouple connector for temperature sensing (wide temperature range) and a water sensor for flood detection. No gateway required – ideal for remote locations where standard sensors won’t work. Sensor node transmits via cellular link directly to cloud-based user interface. Receive alerts by email or text. “Practically battery-free”™ - Long battery life (up to 10 years, depending on application & transmission interval). Customize to your specific needs, including options to transmit only when designated thresholds are exceeded.     Part of the breakthrough Leap Sensors system.   Build your quote here:
  • wireless ring force sensor
    Wireless transceiver node designed to integrate with any ring force transducer that has one of these outputs: mV/V, 4-20 mA, or 0-10V.  The Leap transceiver node provides power to the ring force transducer. Ideal for monitoring preloads, testing equipment, clamping forces, and remote ongoing force and load monitoring. Contact us to find the best ring force transducer configuration for your specific application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless multi temperature sensor RTD PRT
    Wireless transceiver node integrates from 2 up to 12 standard thermocouples to one wireless sensor node. Every thermocouple type is supported (K-type, T-type, B-type, J-type, S-type, N-type.) Ideal for multi-point monitoring of extreme low or high temperatures. Select from a wide range of off-the-shelf thermocouples and integrate up to 12 of them to one node with a standard mini bladed connector. Contact us to find the best thermocouple configuration that is the best fit for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless multi temperature sensor RTD PRT
    One of our most popular sensors, the wireless transceiver node can integrate 2 to 12 standard RTD or PRT temperature sensors. Ideal for applications that need temperature monitoring of multiple items, or temperature gradients across a large area. Select from a wide range of off-the-shelf precision RTD or PRT temperature sensors. 3-wire configuration assures high accuracy. Contact us to find the temperature sensor configuration that is the best fit for your application.   PRT RTD temperature senors priced separately. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless temperature sensor for silicon wafer fab
    This unique Leap wireless sensor attaches to the top of a silicon wafer for fabrication process monitoring. It is less than 5mm thick, so it fits in wafer processing ovens and other critical fab equipment. The sensor has 9 ultra-small, high-accuracy RTD sensors that are adhered to the surface of the wafer, giving you better accuracy than a wireless thermocouple wafer sensor (tc wafer sensor).
    • 3-wire RTD connection supports long cables while maintaining temperature accuracy during rapid heating.
    • The entire sensor is rated to operate up to at least 125ºC (257ºF).
    • Readings as fast as every 10 seconds for each of the 9 sensors.
    • Field replaceable batteries.
    • Data logging capability when the transceiver node is not linked to a gateway.
        Part of the breakthrough Leap Sensors® system.   Build your quote here:
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