Specialized Applications

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Wireless Sensors & Data Loggers for Specialized for the IIoT
These wireless sensors for specialized applications are part of the Leap Sensors® wireless remote industrial monitoring system. It is THE system designed from the ground up to meet the specific, challenging needs of industrial & commercial users. Get better process control, failure prevention, safety improvement, automated auditing. Make the leap to the Industrial IoT – talk to an expert today.

Long-life battery (up to 7 years, depending on application).
Multiple sensors per module keep cost down.
Easy to install in 5 minutes or less. Receive alerts via cellphone, laptop, or other mobile device.

Learn more about the Leap Sensors system.

  • wireless temperature sensor for silicon wafer fab
    This unique Leap wireless sensor attaches to the top of a silicon wafer for fabrication process monitoring. It is less than 5mm thick, so it fits in wafer processing ovens and other critical fab equipment. The sensor has 9 ultra-small, high-accuracy RTD sensors that are adhered to the surface of the wafer, giving you better accuracy than a wireless thermocouple wafer sensor (tc wafer sensor).
    • 3-wire RTD connection supports long cables while maintaining temperature accuracy during rapid heating.
    • The entire sensor is rated to operate up to at least 125ºC (257ºF).
    • Readings as fast as every 10 seconds for each of the 9 sensors.
    • Field replaceable batteries.
    • Data logging capability when the transceiver node is not linked to a gateway.
        Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless multi temperature sensor RTD PRT
    One of our most popular sensors, the wireless transceiver node can integrate 2 to 12 standard RTD or PRT temperature sensors. Ideal for applications that need temperature monitoring of multiple items, or temperature gradients across a large area. Select from a wide range of off-the-shelf precision RTD or PRT temperature sensors. 3-wire configuration assures high accuracy. Contact us to find the temperature sensor configuration that is the best fit for your application.   PRT RTD temperature senors priced separately. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless multi temperature sensor RTD PRT
    Wireless transceiver node integrates from 2 up to 12 standard thermocouples to one wireless sensor node. Every thermocouple type is supported (K-type, T-type, B-type, J-type, S-type, N-type.) Ideal for multi-point monitoring of extreme low or high temperatures. Select from a wide range of off-the-shelf thermocouples and integrate up to 12 of them to one node with a standard mini bladed connector. Contact us to find the best thermocouple configuration that is the best fit for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless motor monitor magnet mount

    Coming Soon.  Contact us for details.

    This Leap vibration and temperature device node could not be easier to install. The ultra-strong magnet mounts the device node to the equipment in seconds.  Vibration and temperature is conducted through the magnet to the accelerometer and temperature sensor. Ideal for monitoring large gearboxes, bearings, and motors to detect impending failures. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless ring force sensor
    Wireless transceiver node designed to integrate with any ring force transducer that has one of these outputs: mV/V, 4-20 mA, or 0-10V.  The Leap transceiver node provides power to the ring force transducer. Ideal for monitoring preloads, testing equipment, clamping forces, and remote ongoing force and load monitoring. Contact us to find the best ring force transducer configuration for your specific application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless cellular flood and temperature sensor
    This wireless sensor communicates via a cellular transmission for remote temperature & flood monitoring. The internal antenna keeps the transceiver node small and resistant to damage. Sensor transceiver node combines standard mini k-type thermocouple connector for temperature sensing (wide temperature range) and a water sensor for flood detection. No gateway required – ideal for remote locations where standard sensors won’t work. Sensor node transmits via cellular link directly to cloud-based user interface. Receive alerts by email or text. “Practically battery-free”™ - Long battery life (up to 10 years, depending on application & transmission interval). Customize to your specific needs, including options to transmit only when designated thresholds are exceeded.     Part of the breakthrough Leap Sensors system.   Build your quote here:
  • wireless inclinometer in place mems
    Using in-place MEMS inclinometer technology, monitor slippage in embankments, piers, abutments, and retaining walls, etc. Ideal for structural health monitoring of critical infrastructure. The Leap wireless transceiver node powers the inclinometer from its on-board battery and converts the signal to a wireless transmission. Wide range of output signals from inclinometers are supported: RS485 Modbus, 0-5V, 4-20 mA, and others. Contact us to find the best configuration for your specific application.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • large scale
    This wireless sensor node integrates a Leap wireless transmitter with a standard Rubbermaid industrial scale (rated at 150 lbs.)
    • Platform size: 12x12.5 inches.
    • Wireless sensor transceiver node transmits weight to the Leap Sensor Manager software.
    • Software can also convert a weight to numbers of units (based on weight per unit).
    • Scale is entirely battery powered. Estimated battery life of 5 years when transmitting every 15 minutes.
    • Sample and transmit intervals are configured "over the air" using the Leap software.
    Price is for sensor node only See the data sheet for detailed specifications.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless motor sensor temperature vibration current
    This unique motor sensor combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure. Receive alerts via text, email, or phone. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes.
    • The only system currently available that combines all three types sensors on one transceiver node. Get sophisticated monitoring at a real-world price.
    • Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
    • The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
    • Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
    This motor condition monitoring sensor is ideal for an IoT predictive maintenance program or condition-based monitoring & maintenance.   Part of the breakthrough Leap Sensors® system for the IIoT. Build your quote here:
  • Industrial Grade Wireless Encoder Sensor, Pulse Counter
    This wireless pulse counter sensor allows you to monitor material length, surface velocity, and production on any continuous production line, whether you need seamless PLC integration or a fully standalone wireless solution. The Leap sensor node integrates with virtually any pulse-output encoder, including contact measuring wheels, rotary shaft encoders, and Hall-effect sensors. Data is transmitted wirelessly through a secure 2.4GHz radio to the monitoring software. Edge computing built into the transceiver node calculates speed, distance, and stop/run events in real time, so you get immediate, actionable production data.
    • Monitors 11 output variables including instantaneous velocity, total distance, total run time, total stop time, and a live moving/stopped status flag
    • Edge computing on the node identifies motion events and stop events automatically, with configurable timeout to define when movement has stopped
    • Resets total counts via a button on the enclosure, remotely through the software, or on up to 4 scheduled times per day
    • Handles pulse rates up to 1,000 pulses per second — suitable for high-speed production environments
    • Ideal for permanent retrofits on legacy equipment or temporary process optimization and acceptance testing
    • Up and collecting data in minutes — no wiring infrastructure, no IT integration, no PLC required

    Configured to Your Application

    Wide variety of probes available. Contact us to learn about options for your specific applications.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless flow sensor in-line pulse counter
    This groundbreaking sensor node integrates a discrete pulse flow meter to count units of flow (i.e. gallons, liters, etc) as liquid flows through a line. Unit can also be used as an incremental encoder for monitoring machinery speeds and total output. The transceiver node times individual pulses and their accumulated counts as they occur. It then uses edge computing to determine current flow rates and total volume of liquid passing through the meter. The edge logic also identifies when flow has stopped, duration of flow events, and duration of stop events. For ease of analysis, the node calculates both instantaneous rate of flow and its duration since the last sensor data reset, as well as a value to indicate if flow is currently occurring.
    • Monitors 11 different output variables, such as pulses, flow rate, total pulses, total volume, etc. See specifications for more details.
    • Transceiver node is powered by a 120V wall transformer that plugs into a jack on the bottom of the enclosure (no battery powered options available.) Data is transmitted wirelessly via a gateway to the software.
    • Connects to the Leap Wireless Sensor System with a secure 2.4GHz, FCC-certified radio.
    • Count-reset button on top of the node enclosure resets the total flow at the end of a measurement period. Users can also set automated resets based on time of day.
    Contact us to find the flow meter sensor that best fits your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless sensor machine activity and downtime and machine utilization
    Reduce manufacturing downtime and gain real-time visibility into production performance with this wireless machine downtime monitoring system. This groundbreaking sensor delivers accurate machine downtime tracking, uptime measurement, and automated alerts to help teams respond faster, improve equipment utilization, and drive measurable downtime reduction.
    • Also monitors seven manufacturing KPIs, including: machine utilization, current state (up or down), downtime events, OEE, stop counts, total downtime, and total active time.
    • Simple, streamlined installation; software detects the sensor automatically.
    • Reset count at the end of a shift or configure triggers to reset automatically.
    • Display the data on your production floor using our custom dashboard option.
    • Ideal for monitoring machine utilization and ROI on large capital investments.
    By continuously monitoring machine activity and inactivity, the system provides the data needed to reduce machine downtime, improve OEE, and support continuous improvement initiatives across your facility.   Part of the breakthrough Leap Sensors® system.   Split core adjustable amp clamp switch sensors are configured to each application. Add approximately $175. For applications that simply monitor a relay contact or other on/off switch, we can provide a simple cable connection. Build your quote here:
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