Industrial Grade Production Line Counter Sensor with Downtime Monitoring – Wireless


This groundbreaking sensor integrates proximity sensors to count products as they come off the production line. A count-reset button on top of the enclosure resets the count at the end of a shift.

With edge computing, the sensor also calculates the time between each product’s pass to identify when downtime occurs and its duration. It can then trigger text, email, and telephone alerts when the downtime exceeds certain user-set limits.

Set email, text, and telephone alerts when downtime time limits are exceeded (with internet-connected systems).

The sensor transmits the data wirelessly across the production floor to a gateway that collects the data and passes the data to the Leap SensorManager user software, PLC, or other plant monitoring software. Quickly download data to an Excel spreadsheet to analyze downtime.



Proximity sensors are configured to each application. Add approximately $175 for the proximity sensors.

Build your quote here:

Add to Quote


Leap Sensors are specially designed to be customized. If this isn’t exactly what you need, please contact us.

Production Line Counter with Downtime Monitoring Specifications

Using proximity sensors, this wireless sensor counts and timestamps items as they pass by on a conveyor, using the time intervals to monitor downtime. A reset button on the top of the sensor resets the counter to zero. Set custom email, text, and telephone alerts for both the production counter and the downtime timer.

  • Production Line Counter
    • Counter increments as each item passes by the sensor.
    • Easy to reset using the count-reset button on the top of the enclosure.
  • Production Event Timer
    • The production event timer reports the time since the previous item passed the proximity sensors.
    • Ideal for tracking downtime. (See screenshot of the SensorManager software and Excel file.)
      • Timestamps and production count are recorded with the downtime timer records.
  • Fast and easy installation.
    • Mount proximity sensors and connect the cables to the Leap Sensor enclosure.
    • Plug the wall transformer into a wall outlet to power the proximity sensors.
    • Wireless transmission of data to the gateway – transmission range of several hundred feet, depending on factory conditions.
    • The data may be displayed with the SensorManager software or may be passed from the gateway to a PLC or other plant software.

To learn more about measuring and improving downtime, see the web site.

Typical Industrial Wireless Sensor Applications

This wireless sensor is ideal for monitoring:

  • Manufacturing production counts.
  • Real-time production line downtime alerts.
  • Downtime recording with time of downtime and duration.

Patents pending.

Contact Us

Prices, Quotes, Questions...

Need a price or quote? Have questions? Want to talk to an expert? Need a custom solution?

Contact Us
Go to Top