Production Monitoring

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Wireless sensors for production monitoring. With continuous monitoring, gain insight into critical manufacturing processes. Get real-time feedback and alerts via phone, text, or email. Part of the Leap Sensors system for the Industrial IoT.

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    This specialized sensor is contained in a tube that is approximately 0.5 inches in diameter, making it ideal for tracking the temperature and pressure inside narrow-neck bottles.
    • Sensor transmits the pressure and temperature data in real-time when the Leap gateway is nearby. If the sensor is out of range of the gateway, the Leap sensor will store up to 10,000 time-stamped sensor readings on-board, and automatically download the readings to the gateway and software when back in range.
    • Unique screw cap design allows the battery to be changed inside the sealed enclosure.
    • Easily configurable for your specific pressure and temperature requirements - Contact us.
    Part of the breakthrough Leap Sensors® system for the IIoT.   Build your quote here:
  • The Leap wireless sensors can integrate with all types of pins to monitor weight and force on pulleys and rollers. Contact us to find the best load pin configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless sensors can integrate with all types of load cells. Contact us to find the best load cell configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless strain sensor can integrate with nearly every type of strain sensor. Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless strain sensor can integrate with nearly every type of strain sensor. Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless strain sensor can integrate with nearly every type of strain sensor. Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This unique ultra-thin Leap wireless sensor attaches to the top of a silicon wafer for fabrication process monitoring. It is less than 4mm thick, so it fits in wafer processing ovens and other critical fab equipment. The sensor has 9 ultra-small, high-accuracy RTD sensors that are adhered to the surface of the wafer, giving you better accuracy than a wireless thermocouple wafer sensor (tc wafer sensor).
    • 3-wire RTD connection supports long cables while maintaining temperature accuracy during rapid heating.
    • The entire sensor is rated to operate up to at least 125C (257F).
    • Readings as fast as every 3 seconds for each of the 9 sensors.
    • Field replaceable batteries.
    • Data logging capability when the transceiver node is not linked to a gateway.
    This wireless sensor is ideal for monitoring:
    • Silicon wafer processing
    • Temperature chuck testing/verification
    • Scientific experiments
    • Paint and coatings curing
    • Temperature profiling over a surface
    Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This unique Leap wireless sensor attaches to the top of a silicon wafer for fabrication process monitoring. It is less than 5mm thick, so it fits in wafer processing ovens and other critical fab equipment. The sensor has 9 ultra-small, high-accuracy RTD sensors that are adhered to the surface of the wafer, giving you better accuracy than a wireless thermocouple wafer sensor (tc wafer sensor).
    • 3-wire RTD connection supports long cables while maintaining temperature accuracy during rapid heating.
    • The entire sensor is rated to operate up to at least 125C (257F).
    • Readings as fast as every 3 seconds for each of the 9 sensors.
    • Field replaceable batteries.
    • Data logging capability when the transceiver node is not linked to a gateway.
    This wireless sensor is ideal for monitoring:
    • Silicon wafer processing
    • Temperature chuck testing/verification
    • Scientific experiments
    • Paint and coatings curing
    • Temperature profiling over a surface
    Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This groundbreaking sensor integrates proximity sensors to count products as they come off the production line. A count-reset button on top of the enclosure resets the count at the end of a shift. With edge computing, the sensor also calculates the time between each product's pass to identify when downtime occurs and its duration. It can then trigger text, email, and telephone alerts when the downtime exceeds certain user-set limits. Set email, text, and telephone alerts when downtime time limits are exceeded (with internet-connected systems). The sensor transmits the data wirelessly across the production floor to a gateway that collects the data and passes the data to the Leap SensorManager user software, PLC, or other plant monitoring software. Data can quickly be downloaded to an Excel spreadsheet to analyze downtime.

    Watch the video demonstration:

      Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This unique motor sensor combines 3 different sensor in one multi-sensor node: temperature, vibration, and 3-phase electrical current. Continually monitor these key predictors of motor failure and get text and or email alerts. Avoid costly downtime. This motor condition monitoring sensor is ideal for a predictive maintenance program.
    • Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets. Current sensor is a split-core amp clamp.
    • The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
    • Store data & manage alerts with our SensorManager.com software, or integrate into your own SCADA or other software.
    Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Thermocouple Temperature - Vibration - Amp Clamp Electrical Current This breakthrough sensor monitors 3 separate motors (or other rotating equipment such as bearings or gearboxes) and combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure, and receive alerts via text and/or email. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes. This motor condition monitoring sensor is ideal for an IoT predictive maintenance program/cbm maintenance.
    • Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
    • The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
    • Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
    Part of the breakthrough Leap Sensors® system for the IIoT.   Watch the video tutorial below.  (Demonstration starts at 10:00 mark).
      Build your quote here:
  • The Leap wireless transceiver can integrate with most sensors with a CAN bus interface.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts.  No external power source is needed. Contact us to let us help you make your selected CAN bus sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
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