Predictive Maintenance

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Our wireless sensors for predictive maintenance monitor temperature, vibration, current, and more to help you predict equipment failure before it happens. Avoid costly unexpected shutdowns and get more insight into your critical processes.

  • large scale
    This wireless sensor node integrates a Leap wireless transmitter with a standard Rubbermaid industrial scale (rated at 150 lbs.)
    • Platform size: 12x12.5 inches.
    • Wireless sensor transceiver node transmits weight to the Leap Sensor Manager software.
    • Software can also convert a weight to numbers of units (based on weight per unit).
    • Scale is entirely battery powered. Estimated battery life of 5 years when transmitting every 15 minutes.
    • Sample and transmit intervals are configured "over the air" using the Leap software.
    Price is for sensor node only See the data sheet for detailed specifications.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless pressure sensor submersible liquid level
    This unique wireless submersible water level sensor/liquid level sensor remotely measures the depth of a liquid in a lake, river, pond, well, holding tank, etc. The transceiver node uses a submersible pressure transducer plus edge computing to convert the pressure measurement to liquid depth.
    • 12 or 24V power supplied by oversized dual-D long-life battery – no external power source needed. (Option to connect to an external power source.)
    • Optional water- and weatherproof enclosure protects the sensor node.
    • Submersible pressure transducer is enclosed in a fully welded and hermetically sealed stainless steel case for long service life.
    • Multiple sensors can be combined on one transceiver node. For example, add remote temperature monitoring.
    See our cellular connected water level sensor for remote locations where data is sent directly to a cloud server. Contact us for the best combination of pressure sensor and other options for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless temperature sensor for silicon wafer fab
    This unique Leap wireless sensor attaches to the top of a silicon wafer for fabrication process monitoring. It is less than 5mm thick, so it fits in wafer processing ovens and other critical fab equipment. The sensor has 9 ultra-small, high-accuracy RTD sensors that are adhered to the surface of the wafer, giving you better accuracy than a wireless thermocouple wafer sensor (tc wafer sensor).
    • 3-wire RTD connection supports long cables while maintaining temperature accuracy during rapid heating.
    • The entire sensor is rated to operate up to at least 125ºC (257ºF).
    • Readings as fast as every 10 seconds for each of the 9 sensors.
    • Field replaceable batteries.
    • Data logging capability when the transceiver node is not linked to a gateway.
        Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless vibration sensor
    Vibration sensor can measure G-forces. Vibration sensor takes a simple yet highly effective approach in monitoring maximum and average g-force trends of +/-16G and can sample at up to 5 KHz on all 3 axes. The accelerometer has optional advanced on-board edge computing FFT capabilities. Customized options include vibration, tilt, and shock events. Up to 8 vibration modules can be attached to one transceiver node. The vibration module also includes a temperature sensor.

    Video Demonstration and Tutorial

    wireless motor monitor video demonstration

    Transceiver Node Configuration

    Vibration+Temperature Modules: The number of vibration/temperature modules (1-8) connected to the Vibration Transceiver Node can be selected on the vibration module page. Build your quote here:
  • wireless motor monitor magnet mount

    Coming Soon.  Contact us for details.

    This Leap vibration and temperature device node could not be easier to install. The ultra-strong magnet mounts the device node to the equipment in seconds.  Vibration and temperature is conducted through the magnet to the accelerometer and temperature sensor. Ideal for monitoring large gearboxes, bearings, and motors to detect impending failures. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless ultrasonic liquid level sensor
    A great way to measure tank level when a non-contact method is required, this sensor mounts inside the lid of a tank, using an ultrasonic signal that bounces of the surface of the liquid to measure its depth.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Industrial Grade Wireless Torsional Strain Sensor, Full Bridge
    Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes.

    Wireless Strain Demonstration and Tutorial

    wireless strain sensor demonstration and tutorial

    wireless strain sensor demonstration and tutorial

      Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Strain sensors are not included. Contact us and one of our experts can recommend strain gauges for your application.  We offer easy-to-install spot-weld-on strain sensors.  We also have a Micro Measurements battery-powered spot welder available for rent. Build your quote here:
  • wireless multi temperature sensor RTD PRT
    Wireless transceiver node integrates from 2 up to 12 standard thermocouples to one wireless sensor node. Every thermocouple type is supported (K-type, T-type, B-type, J-type, S-type, N-type.) Ideal for multi-point monitoring of extreme low or high temperatures. Select from a wide range of off-the-shelf thermocouples and integrate up to 12 of them to one node with a standard mini bladed connector. Contact us to find the best thermocouple configuration that is the best fit for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless thermocouple
    This Leap wireless sensor has a standard mini thermocouple connectors that can connect to any thermocouple. (Standard products comes with K-Type thermocouples.) Other thermocouple types are also available - type-B, type-S, etc. Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many industrial applications - and is one of our most popular industrial wireless sensors.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless prt rtd temperature sensor
    This Leap wireless transceiver node can integrate any off-the-shelf PRT or RTD Temperature sensor. The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery. No external power source is needed with the 12/24V power supply option (LP-1TXX). See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us for help integrating the best sensor probe for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Surface-temperature-magnet-mount
    Wireless rtd temperature sensor is embedded in ultra-strong magnet to mount the transceiver node to your equipment in seconds. Ideal for monitoring large gearboxes, bearings, and motors for overheating. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Wireless thermowell
    The Leap wireless thermowell sensor can integrate 1 to 9 PT100 thermowells. See our standard offerings below. Contact us if you need a different temperature probe. Part Numbers: LBI0-xT04 - 4" probe, LBI0-xT05 - 6" probe, LBI0-xT06 - 12" probe.   x=number of thermowells.     Part of the breakthrough Leap Sensors® system.   This wireless sensor is typically customized to specific applications.  The price is for the basic, one-thermowell model. Include your requirements and we will reply with an exact quote. Build your quote here:
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