Predictive Maintenance

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Our wireless sensors for predictive maintenance monitor temperature, vibration, current, and more to help you predict equipment failure before it happens. Avoid costly unexpected shutdowns and get more insight into your critical processes.

  • wireless sensor dashboard
    Put all of your most important sensor data and graphs on one page with the dashboard option in the Leap software. See how your equipment is performing at a glance - ideal for the manufacturing floor. Option to have the display be pre-configured for you by Phase IV, or select the option to configure your own dashboards. Part of the breakthrough Leap Sensors® system.   Contact us for pricing on your specific requirements.
  • wireless sensor range extender repeater close up
    The wireless Range Extender acts as a repeater to extend the wireless transmission distance between sensor nodes and the gateway. When a sensor is out of range of the gateway, one or two range extenders may be placed between the two devices to bridge the wireless transmission gap. Range Extenders are powered by 5VDC from a 120VAC wall transformer.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • RS85 RS232 wireless sensor
    Integrate any sensor with an RS485, RS485 Modbus, or RS232 output into the Leap Sensors system to convert it to a wireless sensor. The sensor is powered by the battery in the Leap transceiver node with a power supply that can be specified from 3.6V to 24 volts. No external power source is needed. Contact us to let us help you make your selected RS485 or RS232 sensor wireless.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless sensor pressure temperature dual
    This Leap wireless transceiver node integrates two standard industrial pressure sensors along with two thermocouples. (Type K is standard, but other types can also be integrated). The sensor is powered by the Leap Sensor device battery with a power supply that can be specified - 12 or 24 volts. No external power source is needed.   Contact us to let us help you make your selected pressure sensors and thermocouples wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here: Contact us for pricing for your unique configuration.
  • 0-to-5-v-wireless-sensor
    The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 5 V output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts.  No external power source is needed.   Contact us to let us help you make your selected 0 - 5 V sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • 0-to-10-v-wireless-sensor
    The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 10 V output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts.  No external power source is needed.   Contact us to let us help you make your selected 0 - 10 V sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless 4 - 20 mA
    The Leap wireless 4-20 mA transceiver node can integrate with every type of sensor with a 4-20mA output.

    Configured to Your Exact Application

    The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery.  No external power source is needed with the 12/24V power supply option (LP-1PXX).  See below for other options to configure this industrial wireless sensor node to your exact needs.   Contact us to let us help you make your selected 4-20 mA sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless linear position crackmeter
    Sensor transceiver node designed to integrate with a wide range of linear position sensors and crack monitors with common outputs such as 0-5V, 4-20 mA, and RS485. The crack monitor is powered from the battery in the Leap transceiver node. When combined with a wireless transmitter, these sensors are very effective at monitoring changes in cracks or other movement over time in remote locations.     Part of the breakthrough Leap Sensors® system.   The linear sensor that meets your specific requirements will be integrated and tested with this device node. Contact us to find the best linear position configuration for your specific application. This external linear crack sensor is not included in this price but will be included in a final quote. Build your quote here:
  • wireless load cell
    Wireless transceiver node designed to integrate with all types of load cell sensors.

    Wireless Load Cell Demonstration and Tutorial

    wireless strain sensor demonstration and tutorial

    wireless strain sensor demonstration and tutorial

      Contact us to find the best load cell configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Industrial Grade Wireless Torsional Strain Sensor, Full Bridge
    Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes.

    Wireless Strain Demonstration and Tutorial

    wireless strain sensor demonstration and tutorial

    wireless strain sensor demonstration and tutorial

      Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Strain sensors are not included. Contact us and one of our experts can recommend strain gauges for your application.  We offer easy-to-install spot-weld-on strain sensors.  We also have a Micro Measurements battery-powered spot welder available for rent. Build your quote here:
  • wireless bending strain sensor
    Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes.

    Wireless Strain Demonstration and Tutorial

    wireless strain sensor demonstration and tutorial   Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Strain sensors are not included. Contact us and one of our experts can recommend strain gauges for your application.  We offer easy-to-install spot-weld-on strain sensors.  We also have a Micro Measurements battery-powered spot welder available for rent. Build your quote here:
  • wireless ring force sensor
    Wireless transceiver node designed to integrate with any ring force transducer that has one of these outputs: mV/V, 4-20 mA, or 0-10V.  The Leap transceiver node provides power to the ring force transducer. Ideal for monitoring preloads, testing equipment, clamping forces, and remote ongoing force and load monitoring. Contact us to find the best ring force transducer configuration for your specific application.       Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless axial strain sensor
    Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes.

    Wireless Strain Demonstration and Tutorial

    wireless strain sensor demonstration and tutorial

    wireless strain sensor demonstration and tutorial

    Contact us to find the best strain sensor configuration for your specific application.   Part of the breakthrough Leap Sensors® system.   Strain sensors are not included. Contact us and one of our experts can recommend strain gauges for your application.  We offer easy-to-install spot-weld-on strain sensors.  We also have a Micro Measurements battery-powered spot welder available for rent. Build your quote here:
  • wireless flood sensor w cable
    The Leap wireless flood detection transceiver utilizes an orange-colored liquid sensing cable that can cover a large area.  If water contacts the cable, at any point along its length, the Leap wireless sensor will report that a liquid is present. The software can be configured to send text, email, and telephone alerts when water is detected. A configuration screen allows for entering saturation levels to report the level of wetness. Contact us with questions or to request a custom length of the water detecting cable.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless temperature sensor for silicon wafer fab
    This unique Leap wireless sensor attaches to the top of a silicon wafer for fabrication process monitoring. It is less than 5mm thick, so it fits in wafer processing ovens and other critical fab equipment. The sensor has 9 ultra-small, high-accuracy RTD sensors that are adhered to the surface of the wafer, giving you better accuracy than a wireless thermocouple wafer sensor (tc wafer sensor).
    • 3-wire RTD connection supports long cables while maintaining temperature accuracy during rapid heating.
    • The entire sensor is rated to operate up to at least 125ºC (257ºF).
    • Readings as fast as every 10 seconds for each of the 9 sensors.
    • Field replaceable batteries.
    • Data logging capability when the transceiver node is not linked to a gateway.
        Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless flow sensor in-line pulse counter
    This groundbreaking sensor node integrates a discrete pulse flow meter to count units of flow (i.e. gallons, liters, etc) as liquid flows through a line. Unit can also be used as an incremental encoder for monitoring machinery speeds and total output. The transceiver node times individual pulses and their accumulated counts as they occur. It then uses edge computing to determine current flow rates and total volume of liquid passing through the meter. The edge logic also identifies when flow has stopped, duration of flow events, and duration of stop events. For ease of analysis, the node calculates both instantaneous rate of flow and its duration since the last sensor data reset, as well as a value to indicate if flow is currently occurring.
    • Monitors 11 different output variables, such as pulses, flow rate, total pulses, total volume, etc. See specifications for more details.
    • Transceiver node is powered by a 120V wall transformer that plugs into a jack on the bottom of the enclosure (no battery powered options available.) Data is transmitted wirelessly via a gateway to the software.
    • Connects to the Leap Wireless Sensor System with a secure 2.4GHz, FCC-certified radio.
    • Count-reset button on top of the node enclosure resets the total flow at the end of a measurement period. Users can also set automated resets based on time of day.
    • This unit is a variation of the Leap production counter, with modifications to account for flow measurement and volume totals.
    Contact us to find the flow meter sensor that best fits your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • large scale
    This wireless sensor node integrates a Leap wireless transmitter with a standard Rubbermaid industrial scale (rated at 150 lbs.)
    • Platform size: 12x12.5 inches.
    • Wireless sensor transceiver node transmits weight to the Leap Sensor Manager software.
    • Software can also convert a weight to numbers of units (based on weight per unit).
    • Scale is entirely battery powered. Estimated battery life of 5 years when transmitting every 15 minutes.
    • Sample and transmit intervals are configured "over the air" using the Leap software.
    Price is for sensor node only See the data sheet for detailed specifications.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless can bus sensor
    The Leap wireless transceiver can integrate with most sensors with a CAN bus interface.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts.  No external power source is needed. Contact us to let us help you make your selected CAN bus sensor wireless.     Part of the breakthrough Leap Sensors® system.   Contact us with the details of the CAN sensor that you want to integrate with the Leap wireless sensor system. Build your quote here:
  • wireless cellular flood and temperature sensor
    This wireless sensor communicates via a cellular transmission for remote temperature & flood monitoring. The internal antenna keeps the transceiver node small and resistant to damage. Sensor transceiver node combines standard mini k-type thermocouple connector for temperature sensing (wide temperature range) and a water sensor for flood detection. No gateway required – ideal for remote locations where standard sensors won’t work. Sensor node transmits via cellular link directly to cloud-based user interface. Receive alerts by email or text. “Practically battery-free”™ - Long battery life (up to 10 years, depending on application & transmission interval). Customize to your specific needs, including options to transmit only when designated thresholds are exceeded.     Part of the breakthrough Leap Sensors system.   Build your quote here:
  • I2C-wireless-sensor
    The Leap wireless pressure transceiver can integrate with every type of sensor with an I2C output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts.  No external power source is needed. Contact us to let us help you make your selected I2C sensor wireless.     Part of the breakthrough Leap Sensors® system.   Contact us with the details of the I2C that you want to attach to the Leap Transceiver Node. Build your quote here:
  • differential pressure wireless sensor
    This very unique wireless sensor works by comparing the readings from one device node to another user-selected device node - then reporting the local pressure, local temperature - then differential pressure and temperature as compared to a user selected sensor. For example, sensor A is located outside at ambient temperature and pressure. Sensor B is located in a clean room under positive pressure and Sensor C is located in a different part of the cleanroom under a higher positive pressure. Sensor B could be configured to report its pressure and temperature and the differential pressure between Sensor B and Sensor A.  (See the screen shot). Sensor C could be configured to report its pressure and temperature and the differential pressure and temperature between sensor C and sensor B. Sensor readings are reported in PSIA. Leverage the Leap SensorManager software to send text, email, or telephone alerts when a pressure, temperature, or delta-pressure or delta-temperature threshold is exceeded. Integrate the data from the differential pressure sensors into other software using our web-based API, Modbus, DNP3, or other data interface protocols. The wireless sensor can be configured with pressure sensors that have different ranges, resolutions, and accuracies for different applications. See the specification below for more information on the different options. Pressure sensors can be configured to specific applications. The pressure and temperature sensors in the photos have the pressure and temperature sensor sealed inside the enclosure with a pressure port in the back of the enclosure.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless differential pressure switch
    The Leap wireless pressure transceiver can integrate with every type differential pressure switch with a "dry contact" switch output. The differential pressure switch featured with this product is a Cleveland Controls Air Sensing Switch, HVAC/General Purpose Type, 0.02 to 0.8 Differential (In. WC). Contact us to find the best combination or let us know which pressure switch you would like us to integrate.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless ultrasonic liquid level sensor
    A great way to measure tank level when a non-contact method is required, this sensor mounts inside the lid of a tank, using an ultrasonic signal that bounces of the surface of the liquid to measure its depth.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless multi temperature sensor RTD PRT
    Wireless transceiver node integrates from 2 up to 12 standard thermocouples to one wireless sensor node. Every thermocouple type is supported (K-type, T-type, B-type, J-type, S-type, N-type.) Ideal for multi-point monitoring of extreme low or high temperatures. Select from a wide range of off-the-shelf thermocouples and integrate up to 12 of them to one node with a standard mini bladed connector. Contact us to find the best thermocouple configuration that is the best fit for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
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