Predictive Maintenance

Contact an Expert 1-866-608-6168

Our wireless sensors for predictive maintenance monitor temperature, vibration, current, and more to help you predict equipment failure before it happens. Avoid costly unexpected shutdowns and get more insight into your critical processes.

  • This unique Leap wireless sensor is less than 5mm thick and supports 9 ultra-small, high-accuracy RTD sensors.
    • 3-wire RTD connection supports long cables while also maintaining high temperature accuracy.
    • The entire sensor is rated to operate up to at least 125C (257F).
    • Readings as fast as every 3 seconds for each of the 9 sensors.
    • Data logging capability when the transceiver node is not linked to a gateway.
    Ideal for these processes:
    • Silicon wafer processing
    • Scientific experiments
    • Paint and coatings curing
    • Temperature profiling over a surface
        Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This highly versatile industrial sensor supports 9 miniature, low-mass precision RTD temperature sensors connected to a high-temperature transceiver node in an industrial enclosure.
    • 3-wire RTD connection supports long cables while also maintaining high temperature accuracy.
    • The entire sensor is rated to operate up to at least 125C (257F).
    • Readings as fast as every 3 seconds for each of the 9 sensors.
    • Data logging capability when the transceiver node is not linked to a gateway.
        Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Coming Soon!

    The Leap wireless pressure transceiver integrates with any WIKA PGT21 mechanical pressure gauge. The sensor is powered by the Leap Sensor device battery. No external power source is needed. Contact us to let us help you make your selected pressure gauge wireless.   Part of the breakthrough Leap Sensors® system.   Build your quote here: Coming soon!  Contact us for pricing.
  • Breakthrough technology uses CAN bus to "daisy chain" multiple load cell interface modules to one wireless Leap transceiver node. Anywhere from 2 to 30 load cell modules can be added to the bus. Each load cell module can support 2 full-bridge mV/V load cells, for a total of up to 60 load cells per transceiver node. Edge processing at the strain sensor level assures a high-quality conversion of the sensor voltage reading to a digital reading, which can then be reliably sent via the CAN bus to the wireless transceiver node. Industrial CAN bus cables can be over 600 feet long. Ideal for wireless monitoring loads and force in several places along structural components such as I-beams, girders, support columns, etc. Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system. Contact us for pricing on your specific configuration. Build your quote here:
  • This Leap wireless transceiver node integrates two standard industrial pressure sensors along with two thermocouples. (Type K is standard, but other types can also be integrated). The sensor is powered by the Leap Sensor device battery with a power supply that can be specified - 12 or 24 volts. No external power source is needed.   Contact us to let us help you make your selected pressure sensors and thermocouples wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here: Contact us for pricing for your unique configuration.
  • Put all of your most important sensor data and graphs on one page with the Dashboard option in the Leap software. Dashboards can be configured for you by the Phase IV Engineering team - or select the option to configure your own dashboards.  
    Contact Us

    Prices, Quotes, Questions...

    Need a price or a quote? Have questions? Want to talk to an expert? Need a custom solution?
    Contact Us
    Contact us for pricing on your specific requirements.
  • Coming Soon

    This Leap wireless sensor has eight standard mini thermocouple connectors that can connect to any type of thermocouple (type K is standard). Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many harsh industrial applications.  
    Contact Us

    Prices, Quotes, Questions...

    Need a price or a quote? Have questions? Want to talk to an expert? Need a custom solution?
    Contact Us
  • This vibration and temperature module connects over the CAN bus to the Wireless Motor Monitor transceiver node and send temperature and vibration data.   Part of the breakthrough Leap Sensors® system for the IIoT.   Build your quote here:
  • Coming Soon

    This unique Leap wireless sensor can install in the threaded grease zerk hole in bearings.  Remove the grease zerk, install the sensor, then re-install the zerk back into the sensor. Grease guns may be used to continue grease the bearing using the zerk mounted on the Leap sensor. Mounting adapters also facilitate easy installation on any type of machine. Accelerometer readings (in all 3 axes) are taken at 5 KHz, then edge-processed into the top predictors of failures. Temperature and 3-axis vibration sensors are mounted in the stainless steel base. Send text, email, and phone alerts when temperature vibration limits are exceeded. Data integrates easily into PLCs or other plant monitoring software. Bulk accelerometer reading downloads are also available as an option.   Contact us to talk to an expert and find the best solution. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless refrigerator and freezer temperature sensor continuously monitors the internal temperature of your refrigerator or freezer. Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This refrigerator/freezer monitoring system is designed with key features that are only available in the Leap product line:
    • Single sensor and dual sensor (2 temperature and 2 door-open sensors) available.
    • Paper-thin cable maintains gasket seal integrity.
    • Easily replaceable NIST-traceable tip for simple calibration.
    • Industrial door-open sensor helps troubleshoot temperature alerts, as well as tracking each time the door is opened.  Sensor device node takes a reading and transmits every time the door is opened and closed.
    • Time that door is left open is reported - and alarms can be set on excessive door-open time.
    • Optional wall transformer powers the sensor and also alerts power outages. On-board battery backup assures sensor node operation during power outages.
    • Fast, simple installation with cold-proof foil stickers and adhesive-backed hook-and-loop.
    • Thermal mass bottle prevents false alarms from defrost cycles or when the door is opened.
    • Know for sure the sensor is connected & working with LED indicator light.
    Contact us to find the best combination of features for your facility.    

    Note: transceiver node configuration

    The transceiver node can be configured with one or two temperature sensors, replaceable calibrated temperature probes, zero to two door-open sensors, an optional thermal bottle, and battery power or wall power. Please specify the configuration that you need and we will send you a final quote to your exact specifications. Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 10 V output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts.  No external power source is needed.   Contact us to let us help you make your selected 0 - 10 V sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type differential pressure switch with a "dry contact" switch output. The differential pressure switch featured with this product is a Cleveland Controls Air Sensing Switch, HVAC/General Purpose Type, 0.02 to 0.8 Differential (In. WC). Contact us to find the best combination or let us know which pressure switch you would like us to integrate.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of WIKA pressure transducer - 4-20mA, 0-10V, and I2C outputs.

    Configured to Your Exact Application

    The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery.  No external power source is needed with the 12/24V power supply option (LP-1PXX).  See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us to find the best combination or let us know which WIKA sensor you would like us to integrate.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless transceiver node can integrate any off-the-shelf PRT or RTD Temperature sensor.

    Configured to Your Exact Application

    The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery. No external power source is needed with the 12/24V power supply option (LP-1TXX). See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us for help integrating the best sensor probe for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless 4-20 mA transceiver node can integrate with every type of sensor with a 4-20mA output.

    Configured to Your Exact Application

    The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery.  No external power source is needed with the 12/24V power supply option (LP-1PXX).  See below for other options to configure this industrial wireless sensor node to your exact needs.   Contact us to let us help you make your selected 4-20 mA sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless sensor has a standard mini thermocouple connectors that can connect to any thermocouple. (Standard products comes with K-Type thermocouples.) Other thermocouple types are also available - type-B, type-S, etc. Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many industrial applications - and is one of our most popular industrial wireless sensors.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Integrate any sensor with an RS485, RS485 Modbus, or RS232 output into the Leap Sensors system to convert it to a wireless sensor. The sensor is powered by the battery in the Leap transceiver node with a power supply that can be specified from 3.6V to 24 volts. No external power source is needed. Contact us to let us help you make your selected RS485 or RS232 sensor wireless.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless flood detection transceiver utilizes an orange-colored liquid sensing cable that can cover a large area.  If water contacts the cable, at any point along its length, the Leap wireless sensor will report that a liquid is present. The software can be configured to send text, email, and telephone alerts when water is detected. A configuration screen allows for entering saturation levels to report the level of wetness. Contact us with questions or to request a custom length of the water detecting cable.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless thermowell sensor can integrate 1 to 9 PT100 thermowells. See our standard offerings below. Contact us if you need a different temperature probe. Part Numbers: LBI0-xT04 - 4" probe, LBI0-xT05 - 6" probe, LBI0-xT06 - 12" probe.   x=number of thermowells.     Part of the breakthrough Leap Sensors® system.   This wireless sensor is typically customized to specific applications.  The price is for the basic, one-thermowell model. Include your requirements and we will reply with an exact quote. Build your quote here:
  • The Pressurized Dew Point (PDP) wireless sensor monitors the dew point temperature inside compressed air lines. Because water condenses at a higher temperature when the air is pressurized, the sensor sends an alert when the temperature inside the air lines is nearing the dew point. This provides the plant maintenance team ample warning to take action to head off major equipment malfunctions and damage. This Leap sensor integrates the Michell Easidew EA2 Moisture Meter.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 5 V output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts.  No external power source is needed.   Contact us to let us help you make your selected 0 - 5 V sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless sensor has two standard mini thermocouple connectors that can connect to any K-type thermocouple.   Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many harsh industrial applications.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This very unique wireless sensor works by comparing the readings from one device node to another user-selected device node - then reporting the local pressure, local temperature - then differential pressure and temperature as compared to a user selected sensor. For example, sensor A is located outside at ambient temperature and pressure.  Sensor B is located in a clean room under positive pressure and Sensor C is located in a different part of the cleanroom under a higher positive pressure.  Sensor B could be configured to report its pressure and temperature and the differential pressure between Sensor B and Sensor A.  (See the screen shot).  Sensor C could be configured to report its pressure and temperature and the differential pressure and temperature between sensor C and sensor B. Sensor readings are reported in PSIA. Leverage the Leap SensorManager software to send text, email, or telephone alerts when a pressure, temperature, or delta-pressure or delta-temperature threshold is exceeded. Integrate the data from the differential pressure sensors into other software using our web-based API, Modbus, DNP3, or other data interface protocols. The wireless sensor can be configured with pressure sensors that have different ranges, resolutions, and accuracies for different applications. See the specification below for more information on the different options. Pressure sensors can be configured to specific applications.  The pressure and temperature sensors in the photos have the pressure and temperature sensor sealed inside the enclosure with a pressure port in the back of the enclosure.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless transceiver can integrate with most sensors with a CAN bus interface.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts.  No external power source is needed. Contact us to let us help you make your selected CAN bus sensor wireless.     Part of the breakthrough Leap Sensors® system.   Contact us with the details of the CAN sensor that you want to integrate with the Leap wireless sensor system. Build your quote here:
Go to Top