Plant Management

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Our wireless sensors make plant management easy. Get notification of equipment that is out of spec before failure occurs. Streamline auditing processes with automated recording of sensor readings. Part of our Leap Sensors line for the Industrial Internet of Things.

  • wireless pressure sensor submersible liquid level
    This unique wireless submersible water level sensor/liquid level sensor remotely measures the depth of a liquid in a lake, river, pond, well, holding tank, etc. The transceiver node uses a submersible pressure transducer plus edge computing to convert the pressure measurement to liquid depth. Data is transmitted via a cellular connection directly to cloud software – no gateway required. Ideal for remote locations or for installations without power for a gateway.
    • 12 or 24V power supplied by oversized dual-D long-life battery – no external power source needed. (Option to connect to an external power source.)
    • Optional water- and weatherproof enclosure protects the sensor node.
    • Submersible pressure transducer is enclosed in a fully welded and hermetically sealed stainless steel case for long service life.
    • Multiple sensors can be combined on one transceiver node. For example, add remote temperature monitoring.
    See our standard version of this sensor, which transmits data via a gateway for locations within closer proximity. Contact us for the best combination of pressure sensor and other options for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless humidity sensor
    This breakthrough temperature transmitter enables cellular transmission from the highly adaptable Leap Sensors® system. The sensor transceiver node transmits directly via cellular service to the software - no gateway required. Ideal for remote locations with no internet access or for installations without power for a gateway.
    • Integrates almost any off-the-shelf temperature sensor: PRT, thermocouple, probe, and more.
    • Can also integrate a humidity sensor for remote building monitoring.
    • Powered by two tethered D-cell batteries - no external power source needed.
      • Option for an external voltage source.
    • Available with a standard wireless transmitter to pass data to a standard Leap Sensors gateway for locations within closer proximity.
    Need help integrating the best temperature sensor for your application or combining temperature measurement with something else like pressure or humidity? Just contact us.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless ultrasonic liquid level sensor
    A great way to measure tank level when a non-contact method is required, this sensor mounts inside the lid of a tank, using an ultrasonic signal that bounces of the surface of the liquid to measure its depth.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless pressure sensor submersible liquid level
    This unique wireless submersible water level sensor/liquid level sensor remotely measures the depth of a liquid in a lake, river, pond, well, holding tank, etc. The transceiver node uses a submersible pressure transducer plus edge computing to convert the pressure measurement to liquid depth.
    • 12 or 24V power supplied by oversized dual-D long-life battery – no external power source needed. (Option to connect to an external power source.)
    • Optional water- and weatherproof enclosure protects the sensor node.
    • Submersible pressure transducer is enclosed in a fully welded and hermetically sealed stainless steel case for long service life.
    • Multiple sensors can be combined on one transceiver node. For example, add remote temperature monitoring.
    See our cellular connected water level sensor for remote locations where data is sent directly to a cloud server. Contact us for the best combination of pressure sensor and other options for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless flow sensor in-line pulse counter
    This groundbreaking sensor node integrates a discrete pulse flow meter to count units of flow (i.e. gallons, liters, etc) as liquid flows through a line. Unit can also be used as an incremental encoder for monitoring machinery speeds and total output. The transceiver node times individual pulses and their accumulated counts as they occur. It then uses edge computing to determine current flow rates and total volume of liquid passing through the meter. The edge logic also identifies when flow has stopped, duration of flow events, and duration of stop events. For ease of analysis, the node calculates both instantaneous rate of flow and its duration since the last sensor data reset, as well as a value to indicate if flow is currently occurring.
    • Monitors 11 different output variables, such as pulses, flow rate, total pulses, total volume, etc. See specifications for more details.
    • Transceiver node is powered by a 120V wall transformer that plugs into a jack on the bottom of the enclosure (no battery powered options available.) Data is transmitted wirelessly via a gateway to the software.
    • Connects to the Leap Wireless Sensor System with a secure 2.4GHz, FCC-certified radio.
    • Count-reset button on top of the node enclosure resets the total flow at the end of a measurement period. Users can also set automated resets based on time of day.
    Contact us to find the flow meter sensor that best fits your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless flow sensor clamp-on ultrasonic Dopler
    Get instantaneous flow rate information without cutting into pipes and running signal wires. The Leap Sensors wireless transceiver node can integrate with a wide range of ultrasonic and Doppler clamp-on flow meters. Connect to plant software with the Modbus interface or use Leap's cloud-based software. Due to the large power consumption of ultrasonic and Doppler flow meters, the flow meter must be powered by 120V. Data from the flow meter is sent wirelessly via a gateway to the software. Clamp-on flow meters are available for a wide range of pipe sizes from 0.5 to 48 inches. Use for metal or plastic pipes. Contact us to find the best clamp-on flow sensor for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Wireless Modbus RTU Sensor
    Wireless transceiver node with an RS485 Modbus RTU interface can read up to 10 Modbus registers to track valuable machine monitoring data. Can be used with almost any Modbus RTU sensor and communication device. Contact us to discuss best options for your application. Connect the transceiver node to a variable frequency drive (VFD) to collect data such as electric current draw, voltage levels, RPM, temperatures, and error conditions. Ideal for predictive maintenance or automated process auditing. Due to the high-power consumption of the Modbus RTU interface, this transceiver node typically uses a external power source to power the node. Battery power is an option if data sampling and transmitting is done every few hours.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless sensor range extender repeater close up
    The wireless Range Extender acts as a repeater to extend the wireless transmission distance between sensor nodes and the gateway. When a sensor is out of range of the gateway, one or two range extenders may be placed between the two devices to bridge the wireless transmission gap. Range Extenders are powered by 5VDC from a 120VAC wall transformer.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • pressurized dew point sensor wireless PDP
    The Pressurized Dew Point (PDP) wireless sensor monitors the dew point temperature inside compressed air lines. Because water condenses at a higher temperature when the air is pressurized, the sensor sends an alert when the temperature inside the air lines is nearing the dew point. This provides the plant maintenance team ample warning to take action to head off major equipment malfunctions and damage. This Leap sensor integrates the Michell Easidew EA2 Moisture Meter.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • wireless vibration module with magnet top view
    This vibration and temperature module connects over the CAN bus to the Wireless Motor Monitor transceiver node and send temperature and vibration data.   Part of the breakthrough Leap Sensors® system for the IIoT.   Build your quote here:
  • wireless sensor dashboard
    Put all of your most important sensor data and graphs on one page with the dashboard option in the Leap software. See how your equipment is performing at a glance - ideal for the manufacturing floor. Option to have the display be pre-configured for you by Phase IV, or select the option to configure your own dashboards. Part of the breakthrough Leap Sensors® system.   Contact us for pricing on your specific requirements.
  • wireless humidity sensor
    A professional-grade wireless temperature and humidity sensor built for industrial environments where reliable, continuous remote temperature humidity monitoring is critical to maintaining safe, optimal conditions.
    • Functions as a complete temperature humidity monitoring system — tracks, time-stamps, and reports all readings automatically.
    • Serves as both a humidity temperature transmitter and a humidity and temperature reader, calculating relative humidity (RH) and dew point simultaneously.
    • Set alerts to notify users when conditions change beyond acceptable limits.
    • Removable, calibrated probe tip (M8 connection) for rapid replacement — no on-site calibration required.
    • IP68 enclosure with 2 AA batteries. Approx. 4-year battery life transmitting every 15 minutes. External power option available for faster sampling.
    • Easily expandable: add a second probe on a longer cable to monitor two spaces at once, or add door sensor switches for a complete wireless humidity monitoring solution.
      Part of the breakthrough Leap Sensors® system.   Build your quote here:
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