Pharmaceuticals

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Wireless sensor solutions for pharmaceuticals manufacturing. Avoid lost batches with continuous monitoring of critical equipment. Gain insight into key manufacturing processes. Get real-time feedback and alerts via phone, text, or email. Part of the Leap Sensors system for the Industrial IoT.

  • Vibration sensor can measure G-forces . Vibration sensor takes a simple yet highly effective approach in monitoring maximum and average g-force trends of +/-16G and can sample at up to 5 KHz on all 3 axes. The accelerometer has optional advanced on-board edge computing FFT capabilities. Customized options include vibration, tilt, and shock events. Up to 8 vibration modules can be attached to one transceiver node.  The vibration module also includes a temperature sensor.

    Video Demonstration and Tutorial

    wireless motor monitor video demonstration

    Transceiver Node Configuration

    Vibration+Temperature Modules:  The number of vibration/temperature modules (1-8) connected to the Vibration Transceiver Node can be selected on the vibration module page. Build your quote here:
  • This Leap vibration and temperature device node could not be easier to install. The ultra-strong magnet mounts the device node to the equipment in seconds.  Vibration and temperature is conducted through the magnet to the accelerometer and temperature sensor. Ideal for monitoring large gearboxes, bearings, and motors to detect impending failures. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless sensor has a standard mini thermocouple connectors that can connect to any thermocouple. (Standard products comes with K-Type thermocouples.) Other thermocouple types are also available - type-B, type-S, etc. Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many industrial applications - and is one of our most popular industrial wireless sensors.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless transceiver node can integrate any off-the-shelf PRT or RTD Temperature sensor.

    Configured to Your Exact Application

    The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery. No external power source is needed with the 12/24V power supply option (LP-1TXX). See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us for help integrating the best sensor probe for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Wireless rtd temperature sensor is embedded in ultra-strong magnet to mount the transceiver node to your equipment in seconds. Ideal for monitoring large gearboxes, bearings, and motors for overheating. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless thermowell sensor can integrate 1 to 9 PT100 thermowells. See our standard offerings below. Contact us if you need a different temperature probe. Part Numbers: LBI0-xT04 - 4" probe, LBI0-xT05 - 6" probe, LBI0-xT06 - 12" probe.   x=number of thermowells.     Part of the breakthrough Leap Sensors® system.   This wireless sensor is typically customized to specific applications.  The price is for the basic, one-thermowell model. Include your requirements and we will reply with an exact quote. Build your quote here:
  • The Leap ultra-low temperature sensor system gives continuous remote monitoring of the internal temperature of your ultra-low temperature (ULT) freezer (-80C). Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This remote monitoring system for ULT freezers is designed with key features that are only available in the Leap product line:
    • High accuracy sensing in the calibrated range from -80C to -60C. Calibration target temperatures are -80C, -65C, and +5C.
    Note: This temperature sensor is equipped with an stainless steel shield that is good from -50°C to 280°C. To avoid damage to the cable shield, do not bend the cable when it is below -50C. Contact us to find the best combination of features for your facility.     Build your quote here:
  • Integrate any sensor with an RS485, RS485 Modbus, or RS232 output into the Leap Sensors system to convert it to a wireless sensor. The sensor is powered by the battery in the Leap transceiver node with a power supply that can be specified from 3.6V to 24 volts. No external power source is needed. Contact us to let us help you make your selected RS485 or RS232 sensor wireless.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of WIKA pressure transducer - 4-20mA, 0-10V, and I2C outputs.

    Configured to Your Exact Application

    The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery.  No external power source is needed with the 12/24V power supply option (LP-1PXX).  See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us to find the best combination or let us know which WIKA sensor you would like us to integrate.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This unique motor sensor combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure. Receive alerts via text, email, or phone. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes.

    Video Demonstration and Tutorial - Wireless Motor and Rotating Equipment Sensor - Vibration, Temperature, Electric Current

    wireless motor monitor video demonstration
    • The only system currently available that combines all three types sensors on one transceiver node. Get sophisticated monitoring at a real-world price.
    • Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
    • The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
    • Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
    This motor condition monitoring sensor is ideal for an IoT predictive maintenance program or condition-based monitoring & maintenance.   Part of the breakthrough Leap Sensors® system for the IIoT. Build your quote here:
  • This vibration and temperature module connects over the CAN bus to the Wireless Motor Monitor transceiver node and send temperature and vibration data.   Part of the breakthrough Leap Sensors® system for the IIoT.   Build your quote here:
  • Coming Soon!

    The Leap wireless pressure transceiver integrates with any WIKA PGT21 mechanical pressure gauge. The sensor is powered by the Leap Sensor device battery. No external power source is needed. Contact us to let us help you make your selected pressure gauge wireless.   Part of the breakthrough Leap Sensors® system.   Build your quote here: Coming soon!  Contact us for pricing.
  • Ideal for monitoring temperature with a non-contact IR sensor. Standard model measures temperatures from -20C to 1000C with a 20:1 field of view. Contact us if you need an application specific wireless sensor with different specifications.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with an I2C output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts.  No external power source is needed. Contact us to let us help you make your selected I2C sensor wireless.     Part of the breakthrough Leap Sensors® system.   Contact us with the details of the I2C that you want to attach to the Leap Transceiver Node. Build your quote here:
  • This Leap wireless sensor has two standard mini thermocouple connectors that can connect to any K-type thermocouple.   Because thermocouples can be used over a wide temperature range and thermocouples come in a huge range of probe types, this sensor addresses many harsh industrial applications.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap wireless transceiver node integrates two standard industrial pressure sensors along with two thermocouples. (Type K is standard, but other types can also be integrated). The sensor is powered by the Leap Sensor device battery with a power supply that can be specified - 12 or 24 volts. No external power source is needed.   Contact us to let us help you make your selected pressure sensors and thermocouples wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here: Contact us for pricing for your unique configuration.
  • The Leap wireless pressure transceiver can integrate with every type differential pressure switch with a "dry contact" switch output. The differential pressure switch featured with this product is a Cleveland Controls Air Sensing Switch, HVAC/General Purpose Type, 0.02 to 0.8 Differential (In. WC). Contact us to find the best combination or let us know which pressure switch you would like us to integrate.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This very unique wireless sensor works by comparing the readings from one device node to another user-selected device node - then reporting the local pressure, local temperature - then differential pressure and temperature as compared to a user selected sensor. For example, sensor A is located outside at ambient temperature and pressure.  Sensor B is located in a clean room under positive pressure and Sensor C is located in a different part of the cleanroom under a higher positive pressure.  Sensor B could be configured to report its pressure and temperature and the differential pressure between Sensor B and Sensor A.  (See the screen shot).  Sensor C could be configured to report its pressure and temperature and the differential pressure and temperature between sensor C and sensor B. Sensor readings are reported in PSIA. Leverage the Leap SensorManager software to send text, email, or telephone alerts when a pressure, temperature, or delta-pressure or delta-temperature threshold is exceeded. Integrate the data from the differential pressure sensors into other software using our web-based API, Modbus, DNP3, or other data interface protocols. The wireless sensor can be configured with pressure sensors that have different ranges, resolutions, and accuracies for different applications. See the specification below for more information on the different options. Pressure sensors can be configured to specific applications.  The pressure and temperature sensors in the photos have the pressure and temperature sensor sealed inside the enclosure with a pressure port in the back of the enclosure.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless transceiver can integrate with most sensors with a CAN bus interface.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 3.6V to 24 volts.  No external power source is needed. Contact us to let us help you make your selected CAN bus sensor wireless.     Part of the breakthrough Leap Sensors® system.   Contact us with the details of the CAN sensor that you want to integrate with the Leap wireless sensor system. Build your quote here:
  • This Leap Sensor comes with a fast-to-install split-core AC amp clamp to sense the AC electrical current going to equipment. Amp clamps are a powerful industrial tool to monitor power usage and to monitor equipment for conditions that predict impending failures.  A change in AC current to industrial equipment can be an early indication to plan downtime to prevent failures during production. A wide range of amp clamps can be integrated with the Leap system.  Contact us with your specific needs.    
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    Prices, Quotes, Questions...

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    Price for 0-50A AC RMS current transformer.  Contact us for pricing on other current transformer options.
  • The Leap wireless 4-20 mA transceiver node can integrate with every type of sensor with a 4-20mA output.

    Configured to Your Exact Application

    The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery.  No external power source is needed with the 12/24V power supply option (LP-1PXX).  See below for other options to configure this industrial wireless sensor node to your exact needs.   Contact us to let us help you make your selected 4-20 mA sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 5 V output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts.  No external power source is needed.   Contact us to let us help you make your selected 0 - 5 V sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 10 V output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts.  No external power source is needed.   Contact us to let us help you make your selected 0 - 10 V sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Track production counts, downtime events, OEE, stop counts, total downtime, and line rate using just a wireless photo eye sensor and our proprietary edge node logic. This groundbreaking sensor counts products as they come off the production line. A count-reset button on top of the enclosure resets the count at the end of a shift. With edge computing, the sensor also calculates the time between each product's pass to identify when downtime occurs and its duration. It can then trigger text, email, and telephone alerts when the downtime exceeds certain user-set limits. In addition, the system tracks line rate, total downtime and uptime along with Overall Equipment Effectiveness (OEE) since the last count reset. The current state of the line, up or down, is also displayed. The sensor transceiver node wirelessly transmits the data across the production floor to a gateway, which collects the data and passes it to the Leap SensorManager user software, PLC, or other plant monitoring software. Quickly download data to an Excel spreadsheet to analyze downtime.     Photo eye or proximity sensors are configured to each application. Add approximately $175. Build your quote here:
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