Wireless sensor solutions for pharmaceuticals manufacturing. Avoid lost batches with continuous monitoring of critical equipment. Gain insight into key manufacturing processes. Get real-time feedback and alerts via phone, text, or email. Part of the Leap Sensors system for the Industrial IoT.
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This specially-designed wireless temperature sensor has 9 precision RTDs. The entire transceiver node can operate up to 250ºC (482ºF) - the highest-temperature-rated enclosure we offer. The node is less than 1 inch (2.5 cm) thick - able to ride on a wafer or circuit board through a reflow oven. For wafer temperature monitoring, RTD sensors are ultra-thin and small for a fast response to temperature changes. For other applications, virtually any other RTD sensor can be integrated, including pointed insertion probes for meat or food processing. 3-wire configuration on RTDs assures extra accuracy and immunity to the high-temperature environments. Sensor cable lengths can be made to order. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Coming Soon. Contact us for details.
This Leap vibration and temperature device node could not be easier to install. The ultra-strong magnet mounts the device node to the equipment in seconds. Vibration and temperature is conducted through the magnet to the accelerometer and temperature sensor. Ideal for monitoring large gearboxes, bearings, and motors to detect impending failures. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Wireless pressure transceiver integrates with every type of WIKA pressure transducer - 4-20mA, 0-10V, and I2C outputs. This industrial grade cellular pressure sensor transmits directly to a cellular tower and does not require a gateway to pass the data to cloud software. Ideal for remote locations or for installations without power for a gateway. The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized dual-D Leap Sensor node battery. No external power source is needed with the 12/24V power supply option. The Leap transceiver node may also be optionally powered by an external voltage source. See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us to find the best combination or let us know which WIKA sensor you would like us to integrate. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Ideal for monitoring temperature with a non-contact IR sensor. Standard model measures temperatures from -20C to 1000C with a 20:1 field of view. Contact us if you need an application specific wireless sensor with different specifications. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This Leap Sensor comes with a fast-to-install split-core AC amp clamp to sense the AC electrical current going to equipment. Amp clamps are a powerful industrial tool to monitor power usage and to monitor equipment for conditions that predict impending failures. A change in AC current to industrial equipment can be an early indication to plan downtime to prevent failures during production. A wide range of amp clamps can be integrated with the Leap system. Contact us with your specific needs. Price for 0-50A AC RMS current transformer. Contact us for pricing on other current transformer options. -
This wireless sensor node integrates a Leap wireless transmitter with a standard Rubbermaid industrial scale (rated at 150 lbs.)- Platform size: 12x12.5 inches.
- Wireless sensor transceiver node transmits weight to the Leap Sensor Manager software.
- Software can also convert a weight to numbers of units (based on weight per unit).
- Scale is entirely battery powered. Estimated battery life of 5 years when transmitting every 15 minutes.
- Sample and transmit intervals are configured "over the air" using the Leap software.
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Vibration sensor can measure G-forces. Vibration sensor takes a simple yet highly effective approach in monitoring maximum and average g-force trends of +/-16G and can sample at up to 5 KHz on all 3 axes. The accelerometer has optional advanced on-board edge computing FFT capabilities. Customized options include vibration, tilt, and shock events. Up to 8 vibration modules can be attached to one transceiver node. The vibration module also includes a temperature sensor.Video Demonstration and Tutorial
Transceiver Node Configuration
Vibration+Temperature Modules: The number of vibration/temperature modules (1-8) connected to the Vibration Transceiver Node can be selected on the vibration module page. Build your quote here: -
This unique motor sensor combines 3 different sensors in one multi-sensor node: temperature, vibration, and electrical current. Get continuous remote monitoring of these key predictors of motor failure. Receive alerts via text, email, or phone. Avoid costly downtime and gain operating insight. It's like having X-ray vision into your key processes.- The only system currently available that combines all three types sensors on one transceiver node. Get sophisticated monitoring at a real-world price.
- Installs quickly & safely: temperature sensor and vibration sensor (accelerometer) install quickly with industrial-strength magnets or screw mount. Current sensor is a split-core amp clamp.
- The standard vibration sensor takes a simple yet highly effective and proven approach by sampling at 5KHz and edge-computing the data to report RMS acceleration, RMS velocity, and peak acceleration.
- Store data & manage alerts with our SensorManager.com software, or integrate into your own PLC or other software.
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This unique wireless submersible water level sensor/liquid level sensor remotely measures the depth of a liquid in a lake, river, pond, well, holding tank, etc. The transceiver node in the wireless water pressure sensor uses a submersible pressure transducer plus edge computing to convert the pressure measurement to liquid depth. Our remote water level monitoring system includes:- 12 or 24V power supplied by oversized dual-D long-life battery – no external power source needed. (Option to connect to an external power source.)
- Optional water- and weatherproof enclosure protects the sensor node.
- Submersible pressure transducer is enclosed in a fully welded and hermetically sealed stainless steel case for long service life.
- Multiple sensors can be combined on one transceiver node. For example, add remote temperature monitoring.
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This wireless pulse counter sensor allows you to monitor material length, surface velocity, and production on any continuous production line, whether you need seamless PLC integration or a fully standalone wireless solution. The Leap sensor node integrates with virtually any pulse-output encoder, including contact measuring wheels, rotary shaft encoders, and Hall-effect sensors. Data is transmitted wirelessly through a secure 2.4GHz radio to the monitoring software. Edge computing built into the transceiver node calculates speed, distance, and stop/run events in real time, so you get immediate, actionable production data.- Monitors 11 output variables including instantaneous velocity, total distance, total run time, total stop time, and a live moving/stopped status flag
- Edge computing on the node identifies motion events and stop events automatically, with configurable timeout to define when movement has stopped
- Resets total counts via a button on the enclosure, remotely through the software, or on up to 4 scheduled times per day
- Handles pulse rates up to 1,000 pulses per second — suitable for high-speed production environments
- Ideal for permanent retrofits on legacy equipment or temporary process optimization and acceptance testing
- Up and collecting data in minutes — no wiring infrastructure, no IT integration, no PLC required
Wide variety of probes available. Contact us to learn about options for your specific applications. Part of the breakthrough Leap Sensors® system. Build your quote here:Configured to Your Application
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Reduce manufacturing downtime and gain real-time visibility into production performance with this wireless machine downtime monitoring system. This groundbreaking sensor delivers accurate machine downtime tracking, uptime measurement, and automated alerts to help teams respond faster, improve equipment utilization, and drive measurable downtime reduction.- Also monitors seven manufacturing KPIs, including: machine utilization, current state (up or down), downtime events, OEE, stop counts, total downtime, and total active time.
- Simple, streamlined installation; software detects the sensor automatically.
- Reset count at the end of a shift or configure triggers to reset automatically.
- Display the data on your production floor using our custom dashboard option.
- Ideal for monitoring machine utilization and ROI on large capital investments.