Manufacturing & Industrial

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  • Wireless transceiver node designed to integrate with all types of load cell sensors.

    Wireless Load Cell Demonstration and Tutorial

    wireless strain sensor demonstration and tutorial

    wireless strain sensor demonstration and tutorial

      Contact us to find the best load cell configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes.

    Wireless Strain Demonstration and Tutorial

    wireless strain sensor demonstration and tutorial

    wireless strain sensor demonstration and tutorial

      Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Strain sensors are not included. Contact us and one of our experts can recommend strain gauges for your application.  We offer easy-to-install spot-weld-on strain sensors.  We also have a Micro Measurements battery-powered spot welder available for rent. Build your quote here:
  • Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes.

    Wireless Strain Demonstration and Tutorial

    wireless strain sensor demonstration and tutorial   Contact us to find the best strain sensor configuration for your specific application. Part of the breakthrough Leap Sensors® system.   Strain sensors are not included. Contact us and one of our experts can recommend strain gauges for your application.  We offer easy-to-install spot-weld-on strain sensors.  We also have a Micro Measurements battery-powered spot welder available for rent. Build your quote here:
  • Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes.

    Wireless Strain Demonstration and Tutorial

    wireless strain sensor demonstration and tutorial

    wireless strain sensor demonstration and tutorial

    Contact us to find the best strain sensor configuration for your specific application.   Part of the breakthrough Leap Sensors® system.   Strain sensors are not included. Contact us and one of our experts can recommend strain gauges for your application.  We offer easy-to-install spot-weld-on strain sensors.  We also have a Micro Measurements battery-powered spot welder available for rent. Build your quote here:
  • This Leap wireless transceiver node can integrate any off-the-shelf PRT or RTD Temperature sensor.

    Configured to Your Exact Application

    The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery. No external power source is needed with the 12/24V power supply option (LP-1TXX). See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us for help integrating the best sensor probe for your application.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This very unique wireless sensor works by comparing the readings from one device node to another user-selected device node - then reporting the local pressure, local temperature - then differential pressure and temperature as compared to a user selected sensor. For example, sensor A is located outside at ambient temperature and pressure.  Sensor B is located in a clean room under positive pressure and Sensor C is located in a different part of the cleanroom under a higher positive pressure.  Sensor B could be configured to report its pressure and temperature and the differential pressure between Sensor B and Sensor A.  (See the screen shot).  Sensor C could be configured to report its pressure and temperature and the differential pressure and temperature between sensor C and sensor B. Sensor readings are reported in PSIA. Leverage the Leap SensorManager software to send text, email, or telephone alerts when a pressure, temperature, or delta-pressure or delta-temperature threshold is exceeded. Integrate the data from the differential pressure sensors into other software using our web-based API, Modbus, DNP3, or other data interface protocols. The wireless sensor can be configured with pressure sensors that have different ranges, resolutions, and accuracies for different applications. See the specification below for more information on the different options. Pressure sensors can be configured to specific applications.  The pressure and temperature sensors in the photos have the pressure and temperature sensor sealed inside the enclosure with a pressure port in the back of the enclosure.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless thermowell sensor can integrate 1 to 9 PT100 thermowells. See our standard offerings below. Contact us if you need a different temperature probe. Part Numbers: LBI0-xT04 - 4" probe, LBI0-xT05 - 6" probe, LBI0-xT06 - 12" probe.   x=number of thermowells.     Part of the breakthrough Leap Sensors® system.   This wireless sensor is typically customized to specific applications.  The price is for the basic, one-thermowell model. Include your requirements and we will reply with an exact quote. Build your quote here:
  • Coming Soon

    This unique Leap wireless sensor can install in the threaded grease zerk hole in bearings.  Remove the grease zerk, install the sensor, then re-install the zerk back into the sensor. Grease guns may be used to continue grease the bearing using the zerk mounted on the Leap sensor. Mounting adapters also facilitate easy installation on any type of machine. Accelerometer readings (in all 3 axes) are taken at 5 KHz, then edge-processed into the top predictors of failures. Temperature and 3-axis vibration sensors are mounted in the stainless steel base. Send text, email, and phone alerts when temperature vibration limits are exceeded. Data integrates easily into PLCs or other plant monitoring software. Bulk accelerometer reading downloads are also available as an option.   Contact us to talk to an expert and find the best solution. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Track production counts, downtime events, OEE, stop counts, total downtime, and line rate using just a wireless photo eye sensor and our proprietary edge node logic. Works as a conveyor belt stop sensor, while also tracking 10 manufacturing KPIs. This groundbreaking sensor counts products as they come off the production line. A count-reset button on top of the enclosure resets the count at the end of a shift. With edge computing, the sensor also calculates the time between each product's pass to identify when downtime occurs and its duration. It can then trigger text, email, and telephone alerts when the downtime exceeds certain user-set limits. In addition, the system tracks line rate, total downtime and uptime along with Overall Equipment Effectiveness (OEE) since the last count reset. The current state of the line, up or down, is also displayed. The sensor transceiver node wirelessly transmits the data across the production floor to a gateway, which collects the data and passes it to the Leap SensorManager user software, PLC, or other plant monitoring software. Quickly download data to an Excel spreadsheet to analyze downtime.     Photo eye or proximity sensors are configured to each application. Add approximately $175. Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of WIKA pressure transducer - 4-20mA, 0-10V, and I2C outputs.

    Configured to Your Exact Application

    The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery.  No external power source is needed with the 12/24V power supply option (LP-1PXX).  See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us to find the best combination or let us know which WIKA sensor you would like us to integrate.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless humidity sensor has the sensor "tethered" outside the enclosure to get an accurate reading. The sensor also reports temperature as part of its relative humidity reading.   Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap Sensor comes with a fast-to-install split-core AC amp clamp to sense the AC electrical current going to equipment. Amp clamps are a powerful industrial tool to monitor power usage and to monitor equipment for conditions that predict impending failures.  A change in AC current to industrial equipment can be an early indication to plan downtime to prevent failures during production. A wide range of amp clamps can be integrated with the Leap system.  Contact us with your specific needs.    
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    Prices, Quotes, Questions...

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    Price for 0-50A AC RMS current transformer.  Contact us for pricing on other current transformer options.
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