Manufacturing & Industrial

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remote wireless temperature monitor sensor

  • Put all of your most important sensor data and graphs on one page with the Dashboard option in the Leap software. Dashboards can be configured for you by the Phase IV Engineering team - or select the option to configure your own dashboards.  
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    Contact us for pricing on your specific requirements.
  • Available Q2 2023

    This unique Leap wireless sensor can install in the threaded grease zerk hole in bearings.  Remove the grease zerk, install the sensor, then re-install the zerk back into the sensor. Grease guns may be used to continue grease the bearing using the zerk mounted on the Leap sensor. Mounting adapters also facilitate easy installation on any type of machine. Accelerometer readings (in all 3 axes) are taken at 5 KHz, then edge-processed into the top predictors of failures. Temperature and 3-axis vibration sensors are mounted in the stainless steel base. Send text, email, and phone alerts when temperature vibration limits are exceeded. Data integrates easily into PLCs or other plant monitoring software. Bulk accelerometer reading downloads are also available as an option.   Contact us to talk to an expert and find the best solution. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless flood detection transceiver utilizes an orange-colored liquid sensing cable that can cover a large area.  If water contacts the cable, at any point along its length, the Leap wireless sensor will report that a liquid is present. The software can be configured to send text, email, and telephone alerts when water is detected. A configuration screen allows for entering saturation levels to report the level of wetness. Contact us with questions or to request a custom length of the water detecting cable.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless oil leak detection transceiver utilizes a blue-colored oil-sensing cable that can cover a large area. If oil contacts the cable at any point along its length, the Leap wireless transceiver will report that oil is present. The software can be configured to send text, email, and telephone alerts when oil is detected. Contact us with questions - or to request a custom length of the water detecting cable.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Pressurized Dew Point (PDP) wireless sensor monitors the dew point temperature inside compressed air lines. Because water condenses at a higher temperature when the air is pressurized, the sensor sends an alert when the temperature inside the air lines is nearing the dew point. This provides the plant maintenance team ample warning to take action to head off major equipment malfunctions and damage. This Leap sensor integrates the Michell Easidew EA2 Moisture Meter.     Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • Track production counts, downtime events, OEE, stop counts, total downtime, and line rate using just a wireless photo eye sensor and our proprietary edge node logic. This groundbreaking sensor counts products as they come off the production line. A count-reset button on top of the enclosure resets the count at the end of a shift. With edge computing, the sensor also calculates the time between each product's pass to identify when downtime occurs and its duration. It can then trigger text, email, and telephone alerts when the downtime exceeds certain user-set limits. In addition, the system tracks line rate, total downtime and uptime along with Overall Equipment Effectiveness (OEE) since the last count reset. The current state of the line, up or down, is also displayed. The sensor transceiver node wirelessly transmits the data across the production floor to a gateway, which collects the data and passes it to the Leap SensorManager user software, PLC, or other plant monitoring software. Quickly download data to an Excel spreadsheet to analyze downtime.     Photo eye or proximity sensors are configured to each application. Add approximately $175. Build your quote here:
  • This unique Leap wireless sensor is less than 5mm thick and supports 9 ultra-small, high-accuracy RTD sensors.
    • 3-wire RTD connection supports long cables while also maintaining high temperature accuracy.
    • The entire sensor is rated to operate up to at least 125C (257F).
    • Readings as fast as every 3 seconds for each of the 9 sensors.
    • Data logging capability when the transceiver node is not linked to a gateway.
    Ideal for these processes:
    • Silicon wafer processing
    • Scientific experiments
    • Paint and coatings curing
    • Temperature profiling over a surface
        Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 10 V output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts.  No external power source is needed.   Contact us to let us help you make your selected 0 - 10 V sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 5 V output.  The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts.  No external power source is needed.   Contact us to let us help you make your selected 0 - 5 V sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • The Leap wireless 4-20 mA transceiver node can integrate with every type of sensor with a 4-20mA output.

    Configured to Your Exact Application

    The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized Leap Sensor node battery.  No external power source is needed with the 12/24V power supply option (LP-1PXX).  See below for other options to configure this industrial wireless sensor node to your exact needs.   Contact us to let us help you make your selected 4-20 mA sensor wireless. Part of the breakthrough Leap Sensors® system.   Build your quote here:
  • This Leap Sensor comes with a fast-to-install split-core AC amp clamp to sense the AC electrical current going to equipment. Amp clamps are a powerful industrial tool to monitor power usage and to monitor equipment for conditions that predict impending failures.  A change in AC current to industrial equipment can be an early indication to plan downtime to prevent failures during production. A wide range of amp clamps can be integrated with the Leap system.  Contact us with your specific needs.    
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    Need a price or a quote? Have questions? Want to talk to an expert? Need a custom solution?
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    Price for 0-50A AC RMS current transformer.  Contact us for pricing on other current transformer options.
  • Integrate almost any strain sensor into a Leap Sensors wireless transceiver node for structural health monitoring (SHM) on bridges, overpasses, support beams, and more. Easy to install on existing structures. Be up & running in just a few minutes.

    Wireless Strain Demonstration and Tutorial

    wireless strain sensor demonstration and tutorial

    wireless strain sensor demonstration and tutorial

    Contact us to find the best strain sensor configuration for your specific application.   Part of the breakthrough Leap Sensors® system.   Strain sensors are not included. Contact us and one of our experts can recommend strain gauges for your application.  We offer easy-to-install spot-weld-on strain sensors.  We also have a Micro Measurements battery-powered spot welder available for rent. Build your quote here:
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